RCDD Self-Cleaning overbelt magnetic separator
Powerful Iron Removal: A strong magnetic field with deep penetration efficiently removes ferromagnetic impurities buried deep within the material. Rugged and Durable: The fully sealed structure is dustproof, waterproof, and corrosion-resistant, ensuring long-term, stable operation. Intelligent Iron Unloading: Fully automatic iron unloading, simple maintenance, and long-term, continuous, trouble-free operation.
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one.Overbelt Magnetic Separator Product Features
1. Excellent Magnetic Performance: Providing a high-intensity magnetic field with deep magnetic penetration and a large suction area, it efficiently and automatically captures ferromagnetic impurities from high-speed material flows.
2. Ultimate Protection: The interior of the self-cleaning magnetic separator is cast entirely with a high-performance resin specifically formulated for electrical applications, creating a self-cooling, fully sealed structure. This easily withstands harsh industrial environments such as dust, moisture, and corrosive gases.
3. Intelligent and Stable Operation: The self-cleaning magnetic separator's unique waist-shaped drum structure features automatic deviation correction, effectively preventing belt deviation and ensuring smooth and reliable operation even in extreme environments.
4. Efficient and Reliable Iron Unloading: The unloading belt is equipped with an integrated vulcanized scraper, which is durable, wear-resistant, and not prone to damage. This enables fully automatic unloading and extremely reliable operation.
5. Flexible and Intelligent Control: The self-cleaning magnetic separator control system seamlessly interoperates with the belt conveyor, supporting both local manual control and remote centralized control, making it easily integrated into automated production lines.
two.Overbelt Magnetic Separator Product Principle
three.Overbelt Magnetic Separator Product Advantages
- Powerful Iron Removal: The innovative magnetic system design provides a strong magnetic field, deep penetration, and powerful suction, efficiently removing ferromagnetic impurities buried deep within materials.
- Rugged and Durable: The fully sealed structure is dustproof, waterproof, and corrosion-resistant, ensuring long-term, stable operation in harsh operating conditions.
- Intelligent Iron Unloading: The self-cleaning magnetic separator's automatic iron unloading system is reliable and easy to maintain, significantly reducing manual intervention and ensuring long-term, continuous, trouble-free operation.
- Reliable Operation: The automatic deflection-correcting roller and high-performance unloading belt minimize downtime and ensure a smooth production process.
four.Overbelt Magnetic Separator Product Specifications
| Model | Applicable Belt Width (mm) | Rated Lifting Height (h, mm) | Magnetic Field Intensity (mT) | Max. Material Thickness (≤mm) | Excitation Power (≤kw) | Driving Power (≤kw) | Max. Applicable Belt Speed (≤m/s) | Weight (kg) | Overall Dimensions (mm) | ||||
| 4.5 | A | B | C | D | E | ||||||||
| RCDD-5 | 500 | 150 | 70 | 100 | 1 | 1.5 | 950 | 1915 | 882 | 623 | 758 | 1060 | |
| RCDD-6 | 600 | 175 | 70 | 130 | 1.8 | 1.5 | 1180 | 2045 | 1034 | 623 | 910 | 1200 | |
| RCDD-6.5 | 650 | 200 | 70 | 150 | 2 | 2.2 | 1250 | 2174 | 1120 | 664 | 988 | 1290 | |
| RCDD-8 | 800 | 250 | 70 | 200 | 3.0 | 2.2 | 1770 | 2423 | 1229 | 677 | 1088 | 1506 | |
| RCDD-10 | 1000 | 300 | 70 | 250 | 4.5 | 3.0 | 2380 | 2690 | 1561 | 711 | 1420 | 1730 | |
| RCDD-12 | 1200 | 350 | 70 | 300 | 5.8 | 3.0 | 3170 | 2927 | 1720 | 731 | 1580 | 2005 | |
| RCDD-14 | 1400 | 400 | 70 | 350 | 6.7 | 4.0 | 4800 | 3500 | 2050 | 1050 | 1800 | 2000 | |
| RCDD-16 | 1600 | 450 | 70 | 400 | 9.5 | 5.5 | 5300 | 3900 | 2450 | 1180 | 2200 | 2350 | |
| RCDD-18 | 1800 | 500 | 70 | 450 | 12.5 | 7.5 | 6210 | 4400 | 2850 | 1290 | 2600 | 2800 | |
five.Overbelt Magnetic Separator Application Industries
- Mining and Processing: Raw material protection and finished product purification in the crushing, screening, and conveying processes of coal, metal ores, and non-metallic ores.
- Power and Energy: Fuel transportation systems in coal-fired power plants and biomass power plants protect key equipment such as crushers and coal mills.
- Cement and building materials: Crushing and conveying of raw materials such as limestone, clay, and sandstone, as well as raw/clinker grinding systems.
- Metallurgy and steel: Sintering and pelletizing raw material processing, blast furnace coal injection systems, and protection of smelting equipment.
- Chemical industry: Raw material processing, fertilizer production, glass manufacturing, and other processes requiring iron impurity removal.
- Port terminals: Iron removal and protection during the loading, unloading, and transportation of bulk cargo (such as coal, ore, and grain).
- Waste disposal/recycling: Sorting and conveying lines to remove metal impurities, protect equipment, and improve the purity of recycled materials.
- Other industrial sectors: Any application where self-cleaning magnetic separators are used and the removal of ferromagnetic impurities is required to protect downstream equipment and improve product quality.
six.Overbelt magnetic separator product display
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FAQ
We provide free consultation to solve your problems.
Are you a trading company or a factory?
We are located in Shandong Province, China, with 200 employees and 2 workshops covering an area of 20000 square meters. Welcome to visit the factory anytime.
Can we produce customized products?
Yes, our products can provide customized services, and professional technicians will provide you with equipment drawings according to your requirements.
Can you provide samples for your factory to conduct mineral processing experiments?
Yes, we provide free sample testing services. After receiving your sample, we will arrange mineral processing tests and provide equipment selection plans based on the data.
How long is the warranty period for your products?
The warranty period is 1 year. Please consult the sales staff for details. We will provide lifelong technical support services and spare parts at the lowest price.
What is your payment method?
By TT (telegraphic transfer), a 100% or 30% deposit will be paid before production, and the remaining 70% will be paid after product production and before factory loading.
Has the product been certified internationally (such as CE, UL, ISO, etc.)?
Yes, our equipment certificates are complete and fully comply with industry standards in the market.
How long is the service life, will the magnetic field strength decay after long-term use, and what is the decay rate?
Our production process is mature, and the magnetic blocks are made of high-performance neodymium iron boron, with high magnetic energy accumulation and low demagnetization. The demagnetization rate does not exceed 5% after eight years, and the equipment can operate stably for a long time.
How long is the production cycle and how long does it take from placing an order to shipping?
Normally, it takes about 15 to 30 days, unless there are special circumstances that may extend the time.
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Certification
The company has multiple invention patents and utility model patents, and has been rated as a high-tech enterprise in Shandong Province, China; We have passed the certification of the National Safety Standards Center and ISO 9001 Quality Management System, and have the qualification to produce explosion-proof equipment.
Shandong Hengci Technology Co., Ltd. was established in 2015 with a registered capital of 22 million RMB. It is a professional manufacturer of magnetic separation equipment, including dry magnetic separators, wet magnetic separators, and iron removers (permanent magnetic and electromagnetic types). The company has 150 employees, holds 13 patents, and possesses qualifications such as high-tech enterprise certification.
Strong research and development capabilities
We are equipped with fully equipped laboratories and testing rooms, and have hired domestic industry experts to conduct experiments and provide technical data.
Rich experience and database
We have rich experience and experimental data in handling metal/non-metal micron sized powders and slurries, and unique expertise in iron removal of these materials
Powerful manufacturing capability
We have a complete set of internal processing equipment, eliminating the need for external cooperation.
Unique quality management
Workshop workers are fully responsible for product quality during the warranty period, ensuring a high factory pass rate and reliable service quality.
Comprehensive after-sales service
Our professional team includes 2 mechanical installation engineers, 2 low-voltage electrical engineers, 2 electronic programming engineers, and 2 maintenance engineers, each dedicated to specific after-sales service tasks
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Headquarters of Hengci Company
Lebushan Industrial Park, Weifang District, Weifang City, Shandong Province, China
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