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RCDFJ Oil Circulation Self-cleaning belt magnetic separator

Stable and Reliable Operation: Cutting-edge oil cooling technology ensures ultra-low operating temperatures, and multiple coil protection designs ensure a robust overall structure and extremely low failure rates. Durability: High-quality materials (silicon steel sheets) and protective processes (varnish and oil immersion) significantly extend the life of core components and reduce replacement costs.

key word:

one.Oil Circulating Belt Magnetic Separator Product Features:

  1. Super Strong Magnetic System: Utilizing a computer-optimized magnetic circuit, this system features a deep magnetic penetration depth, a high-intensity magnetic field, strong adsorption force, and a wide adsorption area, ensuring efficient capture of ferromagnetic impurities mixed in the material.

  2. Advanced Oil Cooling Technology: The self-cleaning magnets utilize a proven and reliable forced oil circulation cooling system, typically used for large and medium-sized transformers, achieving an extremely low temperature rise (≤50°C). This efficient, safe, and stable cooling system ensures long-term stable operation.

  3. High-Efficiency Magnetic Circuit Design: The self-cleaning magnets feature a compact magnetic circuit structure, low magnetic loss, and a high magnetic field gradient, giving the device exceptional iron removal capabilities and a very high iron removal rate.

  4. Durable Coil: The excitation coil utilizes an advanced varnish-curing process and is completely immersed in transformer oil, providing top-tier protection against moisture, dust, and corrosion, significantly extending the coil's service life. 5. Reliable Self-Unloading Mechanism: The self-cleaning magnets are paired with a vulcanized, integrated scraper belt for unloading, ensuring durability and resistance to damage. This allows for efficient, automatic unloading, highly reliable operation, and easy maintenance, ensuring long-term, trouble-free operation.

two.Oil Circulating Belt Magnetic Separator Product Principle:

Belt Magnetic Separator

three.Oil Circulating Belt Magnetic Separator Product Advantages:

  • Excellent Iron Removal: The strong magnetic field and large adsorption area of ​​the self-cleaning magnets, combined with a highly efficient magnetic circuit, ensure deep iron removal and significantly improve material purity.
  • Stable and Reliable Operation: Cutting-edge oil cooling technology ensures ultra-low operating temperatures, and the multi-protection coil design ensures a robust overall structure with an extremely low failure rate.
  • Durability: High-quality materials (silicon steel sheets) and protective processes (varnish and oil immersion) significantly extend the life of core components and reduce replacement costs.
  • Easy and Efficient Maintenance: The self-cleaning magnets' automatic unloading design, combined with the durable scraper belt, significantly reduces manual intervention and maintenance workload, ensuring continuous production. 
  • Energy-saving and High-Efficiency: An optimized magnetic circuit design (short magnetic circuit, low loss) combined with a high-efficiency cooling system results in lower operating energy consumption.
  • Adaptable: The self-cleaning magnets' excellent protection makes them suitable for a variety of dusty, humid, and corrosive industrial environments.

four.Oil Circulating Belt Magnetic Separator Product Specifications:

ModelSub – modelApplicable Belt Width (mm)Rated Lifting Height (mm)Magnetic Field Intensity (mT)Excitation Power (kw)Fan Power (kw)Overall Dimensions (A×B×C, mm)Total Weight (kg)
RCDFJ-10T11000300906.50.252960×1620×14803450
T21209.50.252960×1620×15203820
T3150150.253000×1620×15504500
RCDFJ-12T112003509090.253250×1770×15203850
T2120140.253250×1770×15504620
T3150200.253250×1770×15906600
RCDFJ-14T1140040090140.253520×1770×15504650
T2120200.253520×1770×15906780
T3150290.253630×1860×16208560
RCDFJ-16T1160045090180.253520×1850×15906750
T2120280.254750×2250×18209920
T3150320.753950×2350×163010200
T4175520.754120×2470×175012300
T5200700.754170×2470×175014375
T6225851.14230×2490×180016730
T72501042×0.354350×2530×186018250
RCDFJ-18T1180050090260.753950×2250×16308800
T2120320.753900×2450×165010500
T3150400.754000×2450×167012500
T4175560.754240×2500×180018560
T5200750.754300×2520×185020754
T6225901.14330×2580×190022500
T72501072×0.554400×2650×195023650
RCDFJ-20T1200055090390.753950×2450×165011650
T2120410.754120×2680×167013500
T3150702×0.554200×2680×167015200
T4175832×0.554400×2780×180024535
T52001042×0.554520×2780×190027890
T62251252×0.554600×2830×215029500
RCDFJ-22T1220060090390.754100×2680×167013500
T2120420.754260×2750×169016200
T3150450.754500×2750×169017250
T41751002×0.554650×2850×220028450
T52001212×0.554700×2900×230030225
T62251332×0.554780×2900×230032440
T72501762×0.554830×2950×237034100

five.Oil Circulating Belt Magnetic Separator Application Industries:

  • Thermal Power Plants: Protect coal conveying systems, coal mills, and boiler equipment from damage to iron components.
  • Cement Industry: Ensure the safety of raw material mills, raw meal mills, cement mills, and conveying equipment, improving clinker quality.
  • Large Mines: Protect ore crushing, grinding, and conveying equipment, improving concentrate grade.
  • Ports and Terminals: Used for iron removal protection in loading and unloading conveyor lines for bulk cargo (coal, ore, etc.).
  • Steel and Metallurgy: Iron removal and purification in raw material processing, sintering, ironmaking, and steelmaking.
  • Chemical and Building Materials: Protect powder material handling equipment (such as production lines for quartz sand, glass raw materials, and fertilizer raw materials).

six.Oil circulating belt magnetic separator product display:

self-cleaning magnets

FAQ

We provide free consultation to solve your problems.

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Are you a trading company or a factory?

We are located in Shandong Province, China, with 200 employees and 2 workshops covering an area of 20000 square meters. Welcome to visit the factory anytime.

Can we produce customized products?

Yes, our products can provide customized services, and professional technicians will provide you with equipment drawings according to your requirements.

Can you provide samples for your factory to conduct mineral processing experiments?

Yes, we provide free sample testing services. After receiving your sample, we will arrange mineral processing tests and provide equipment selection plans based on the data.

How long is the warranty period for your products?

The warranty period is 1 year. Please consult the sales staff for details. We will provide lifelong technical support services and spare parts at the lowest price.

What is your payment method?

By TT (telegraphic transfer), a 100% or 30% deposit will be paid before production, and the remaining 70% will be paid after product production and before factory loading.

Has the product been certified internationally (such as CE, UL, ISO, etc.)?

Yes, our equipment certificates are complete and fully comply with industry standards in the market.

How long is the service life, will the magnetic field strength decay after long-term use, and what is the decay rate?

Our production process is mature, and the magnetic blocks are made of high-performance neodymium iron boron, with high magnetic energy accumulation and low demagnetization. The demagnetization rate does not exceed 5% after eight years, and the equipment can operate stably for a long time.

How long is the production cycle and how long does it take from placing an order to shipping?

Normally, it takes about 15 to 30 days, unless there are special circumstances that may extend the time.

Cooperative Clients

South African cooperative clients

South African cooperative clients

Korean cooperative clients

Korean cooperative clients

Indonesian cooperative clients

Indonesian cooperative clients

Russian cooperative clients

Russian cooperative clients

Polish cooperative clients

Polish cooperative clients

Vietnamese cooperative clients

Vietnamese cooperative clients

Malaysian cooperative clients

Malaysian cooperative clients

African cooperative clients

African cooperative clients

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Certification

The company has multiple invention patents and utility model patents, and has been rated as a high-tech enterprise in Shandong Province, China; We have passed the certification of the National Safety Standards Center and ISO 9001 Quality Management System, and have the qualification to produce explosion-proof equipment.

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Certificate
Certificate

Hengci Technology

Magnetic Equipment Manufacturer

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Shandong Hengci Technology Co., Ltd. was established in 2015 with a registered capital of 22 million RMB. It is a professional manufacturer of magnetic separation equipment, including dry magnetic separators, wet magnetic separators, and iron removers (permanent magnetic and electromagnetic types). The company has 150 employees, holds 13 patents, and possesses qualifications such as high-tech enterprise certification.

Strong research and development capabilities

Strong research and development capabilities

We are equipped with fully equipped laboratories and testing rooms, and have hired domestic industry experts to conduct experiments and provide technical data.

Rich experience and database

Rich experience and database

We have rich experience and experimental data in handling metal/non-metal micron sized powders and slurries, and unique expertise in iron removal of these materials

Powerful manufacturing capability

Powerful manufacturing capability

We have a complete set of internal processing equipment, eliminating the need for external cooperation.

Unique quality management

Unique quality management

Workshop workers are fully responsible for product quality during the warranty period, ensuring a high factory pass rate and reliable service quality.

Comprehensive after-sales service

Comprehensive after-sales service

Our professional team includes 2 mechanical installation engineers, 2 low-voltage electrical engineers, 2 electronic programming engineers, and 2 maintenance engineers, each dedicated to specific after-sales service tasks

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