RCDE Oil-cooled overhead magnetic separator
Determinable operation: A mature oil cooling system provides outstanding heat dissipation performance, guarantees long-term operation, and maintains low temperature under high temperature environments, fixed performance, and low failure rate. High degree of automation: Possible automatic movement, continuous local material flow, elimination of magnetic properties, reduction of artificial drought, and high production efficiency.
one.Overhead Magnetic Separator Product Features:
1. Superior Magnetic System: A computer-optimized magnetic circuit design achieves deep magnetic penetration, a high-intensity magnetic field, and an ultra-large adsorption area, effectively and automatically capturing ferromagnetic impurities in moving materials.
2. Proven Oil Cooling Technology: The permanent magnet for belt conveyor is equipped with a large-capacity, transformer-grade forced oil circulation cooling system. This mature and reliable technology ensures extremely low equipment temperature rise (≤50°C) and safe and stable operation.
3. High-Performance Core: The core is manufactured from carefully selected, high-permeability, high-saturation magnetic induction, oriented cold-rolled silicon steel sheets. Its magnetic permeability far exceeds that of ordinary materials, significantly reducing hysteresis losses and ensuring long-term magnetic field stability.
4. Highly Efficient Iron Removal: The permanent magnet for belt conveyor features a short magnetic circuit, low losses, and a large magnetic field gradient, giving it powerful iron removal capabilities and an extremely high iron removal rate, effectively removing impurities.
5. Durable Coil: The permanent magnet for belt conveyor's excitation coil utilizes an advanced varnish-curing process and is completely sealed in transformer oil, offering excellent resistance to moisture, dust, and corrosion, significantly extending its service life.
two.Overhead Magnetic Separator Product Principle:
three.Overhead Magnetic Separator Product Advantages:
- Excellent Iron Removal: The powerful magnetic field and optimized design ensure extremely high iron removal rates, effectively protecting downstream equipment (such as crushers, grinders, and conveyor belts) and reducing downtime and maintenance.
- Stable and Reliable Operation: The permanent magnet for belt conveyor's sophisticated oil cooling system provides excellent heat dissipation, ensuring low temperature rise, stable performance, and low failure rates even during long-term continuous operation or in high-temperature environments.
- High Energy Efficiency and Long Life: The permanent magnet for belt conveyor's high-performance silicon steel core reduces energy consumption, and its oil-immersed, sealed coil structure withstands harsh environments, resulting in a long equipment life and low maintenance costs.
- Safe Production: Effectively removes iron debris, significantly reducing the risk of damage to critical equipment or fire or explosion, ensuring safe and continuous production.
- High Degree of Automation: The permanent magnet for belt conveyor automatically and continuously removes ferromagnetic impurities from the material flow, reducing manual intervention and improving production efficiency.
four.Overhead Magnetic Separator Product Specifications:
| Model | Sub – model | Applicable Belt Width (mm) | Rated Lifting Height (mm) | Magnetic Field Intensity (mT) | Excitation Power (kw) | Overall Dimensions (mm) | Applicable Belt Speed (≤m/s) | Weight (Kg) | ||
| A | B | C | ||||||||
| RCDE-6.5 | T1 | 650 | 200 | 90 | 3.0 | 1090 | 710 | 860 | 4.5 | 950 |
| T2 | 120 | 5.0 | 1090 | 750 | 890 | 1200 | ||||
| T3 | 150 | 8.0 | 1090 | 750 | 920 | 1470 | ||||
| RCDE-8 | T1 | 800 | 250 | 90 | 5.0 | 1180 | 900 | 920 | 4.5 | 1570 |
| T2 | 120 | 9.0 | 1180 | 900 | 960 | 2000 | ||||
| T3 | 150 | 13.0 | 1180 | 900 | 1010 | 2470 | ||||
| RCDE-10 | T1 | 1000 | 300 | 90 | 7.5 | 1380 | 1100 | 1030 | 4.5 | 2430 |
| T2 | 120 | 12.5 | 1380 | 1100 | 1090 | 3090 | ||||
| T3 | 150 | 16.5 | 1380 | 1100 | 1120 | 3850 | ||||
| RCDE-12 | T1 | 1200 | 350 | 90 | 10.0 | 1600 | 1300 | 1150 | 4.5 | 3500 |
| T2 | 120 | 14.0 | 1600 | 1300 | 1210 | 4550 | ||||
| T3 | 150 | 21.0 | 1600 | 1300 | 1250 | 5640 | ||||
| RCDE-14 | T1 | 1400 | 400 | 90 | 14.0 | 1780 | 1460 | 1270 | 4.5 | 4950 |
| T2 | 120 | 18.0 | 1780 | 1460 | 1300 | 6990 | ||||
| T3 | 150 | 26.0 | 1780 | 1460 | 1350 | 7940 | ||||
| RCDE-16 | T1 | 1600 | 450 | 90 | 15.0 | 1980 | 1600 | 1340 | 4.5 | 6770 |
| T2 | 120 | 22.0 | 1980 | 1600 | 1400 | 8720 | ||||
| T3 | 150 | 32.0 | 1980 | 1600 | 1460 | 10820 | ||||
| RCDE-18 | T1 | 1800 | 500 | 90 | 19.0 | 2050 | 1950 | 1440 | 4.5 | 9000 |
| T2 | 120 | 28.0 | 2050 | 1950 | 1540 | 11790 | ||||
| T3 | 150 | 38.0 | 2050 | 1950 | 1610 | 14800 | ||||
| RCDE-20 | T1 | 2000 | 550 | 90 | 24.0 | 2660 | 2300 | 1540 | 4.5 | 12100 |
| T2 | 120 | 32.5 | 2660 | 2300 | 1610 | 15300 | ||||
| T3 | 150 | 45.0 | 2660 | 2300 | 1650 | 19200 | ||||
| RCDE-22 | T1 | 2200 | 600 | 90 | 28.0 | 2410 | 2610 | 1630 | 4.5 | 15300 |
| T2 | 120 | 36.0 | 2410 | 2610 | 1660 | 18600 | ||||
| T3 | 150 | 52.0 | 2410 | 2610 | 1690 | 22930 | ||||
five.Overhead Magnetic Separator Application Industries:
- Mining: Crushing, screening, and conveying of coal, metal ores (iron, copper, gold, etc.), and non-metallic ores (quartz sand, feldspar, limestone, etc.).
- Cement and Building Materials: Processing lines for raw materials and finished products such as limestone, clay, sandstone, pulverized coal, clinker, and slag.
- Thermal Power Generation: Coal conveying systems (coal conveyor belts) protect key equipment such as pulverizers and boilers.
- Metallurgy: Processes for sintered ore, pelletized ore, coke, and metal scrap recycling.
- Ports and Terminals: Bulk cargo (coal, ore, grain, etc.) loading, unloading, and conveying systems.
- Waste Disposal and Resource Recovery: Sorting and recovering metals from municipal solid waste or industrial waste.
- Chemicals/Glass/Ceramics: Purification of raw materials (quartz sand, soda ash, feldspar powder, etc.) to protect production equipment and improve product quality.
six.Overhead Magnetic Separator Product Display:
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FAQ
We provide free consultation to solve your problems.
Are you a trading company or a factory?
We are located in Shandong Province, China, with 200 employees and 2 workshops covering an area of 20000 square meters. Welcome to visit the factory anytime.
Can we produce customized products?
Yes, our products can provide customized services, and professional technicians will provide you with equipment drawings according to your requirements.
Can you provide samples for your factory to conduct mineral processing experiments?
Yes, we provide free sample testing services. After receiving your sample, we will arrange mineral processing tests and provide equipment selection plans based on the data.
How long is the warranty period for your products?
The warranty period is 1 year. Please consult the sales staff for details. We will provide lifelong technical support services and spare parts at the lowest price.
What is your payment method?
By TT (telegraphic transfer), a 100% or 30% deposit will be paid before production, and the remaining 70% will be paid after product production and before factory loading.
Has the product been certified internationally (such as CE, UL, ISO, etc.)?
Yes, our equipment certificates are complete and fully comply with industry standards in the market.
How long is the service life, will the magnetic field strength decay after long-term use, and what is the decay rate?
Our production process is mature, and the magnetic blocks are made of high-performance neodymium iron boron, with high magnetic energy accumulation and low demagnetization. The demagnetization rate does not exceed 5% after eight years, and the equipment can operate stably for a long time.
How long is the production cycle and how long does it take from placing an order to shipping?
Normally, it takes about 15 to 30 days, unless there are special circumstances that may extend the time.
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Certification
The company has multiple invention patents and utility model patents, and has been rated as a high-tech enterprise in Shandong Province, China; We have passed the certification of the National Safety Standards Center and ISO 9001 Quality Management System, and have the qualification to produce explosion-proof equipment.
Shandong Hengci Technology Co., Ltd. was established in 2015 with a registered capital of 22 million RMB. It is a professional manufacturer of magnetic separation equipment, including dry magnetic separators, wet magnetic separators, and iron removers (permanent magnetic and electromagnetic types). The company has 150 employees, holds 13 patents, and possesses qualifications such as high-tech enterprise certification.
Strong research and development capabilities
We are equipped with fully equipped laboratories and testing rooms, and have hired domestic industry experts to conduct experiments and provide technical data.
Rich experience and database
We have rich experience and experimental data in handling metal/non-metal micron sized powders and slurries, and unique expertise in iron removal of these materials
Powerful manufacturing capability
We have a complete set of internal processing equipment, eliminating the need for external cooperation.
Unique quality management
Workshop workers are fully responsible for product quality during the warranty period, ensuring a high factory pass rate and reliable service quality.
Comprehensive after-sales service
Our professional team includes 2 mechanical installation engineers, 2 low-voltage electrical engineers, 2 electronic programming engineers, and 2 maintenance engineers, each dedicated to specific after-sales service tasks
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Headquarters of Hengci Company
Lebushan Industrial Park, Weifang District, Weifang City, Shandong Province, China
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