RCYD self-cleaning magnetic separator
Neodymium Iron Boron Permanent Magnets: Utilizing top-quality magnetic materials, these magnets offer long-lasting and stable magnetic force, with an eight-year demagnetization rate of ≤5%, ensuring a long service life. Smart Drum: Its drum-shaped structure automatically corrects deviations, and its fully sealed bearing housing provides resistance to harsh environments such as dust and moisture.
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one. Overband Magnetic Separator Product Features
1.Strong Magnetic Core: Computer-optimized magnetic circuit design, high field strength, and a large suction surface effectively remove iron impurities from moving materials.
2.NdFeB Permanent Magnet: Self-cleaning magnets utilize top-quality magnetic materials, resulting in long-lasting and stable magnetic force, an eight-year demagnetization rate of ≤5%, and a long service life.
3.Smart Drum: The waist-drum-shaped structure automatically corrects deviations, and the fully sealed bearing seat is resistant to harsh environments such as dust and moisture.
4.Reliable Iron Removal: The self-cleaning magnets utilize a vulcanized, integrated scraper belt for smooth, automatic unloading, easy maintenance, and long-term, continuous, trouble-free operation.
5.Flexible Control: Interlocking with the conveyor belt is supported, with options for local manual or centralized control for easy integration.
two. Overband Magnetic Separator Principle
three. Core Advantages of Overband Magnetic Separators
- More Efficient Iron Removal: Strong magnetic field combined with wide suction area ensures high impurity removal rates and protects downstream equipment.
- Worry-Free Operation: The self-cleaning magnet is virtually maintenance-free, offering an exceptionally long magnetic lifespan, significantly reducing downtime and replacement costs.
- Adaptable to Harsh Environments: The self-cleaning magnet features a fully sealed structure and automatic deflection correction, ensuring stability and reliability even under extreme operating conditions.
- More Thorough Metal Unloading: The self-cleaning magnet's unique scraper design and durable belt ensure clean, automatic unloading, preventing secondary contamination.
- Smarter Management: Flexible control modes enable easy integration into automated production lines, improving management efficiency.
four. Overband Magnetic Separator Equipment Parameters
| Model | Applicable Belt Width (mm) | Rated Lifting Height (mm) | Magnetic Field Intensity (mT) | Motor Power (kw) | Overall Dimensions (mm) | Weight (kg) | |||||
| A | B | C | D | E | |||||||
| RCYD-6.5 | 650 | 200 | 70 | 1.5 | 2010 | 656 | 1030 | 1200 | 888 | 1200 | |
| T1 | 650 | 200 | 90 | 2.2 | 2010 | 656 | 1030 | 1200 | 888 | 1300 | |
| T2 | 650 | 200 | 120 | 2.2 | 2010 | 656 | 1030 | 1200 | 888 | 1420 | |
| T3 | 650 | 200 | 150 | 2.2 | 2010 | 656 | 1030 | 1200 | 888 | 1750 | |
| RCYD-8 | 800 | 250 | 70 | 2.2 | 2217 | 704 | 1230 | 1386 | 1088 | 1400 | |
| T1 | 800 | 250 | 90 | 2.2 | 2271 | 704 | 1230 | 1386 | 1088 | 1920 | |
| T2 | 800 | 250 | 120 | 2.2 | 2271 | 704 | 1230 | 1386 | 1088 | 2180 | |
| T3 | 800 | 250 | 150 | 3.0 | 2271 | 704 | 1230 | 1386 | 1088 | 2820 | |
| RCYD-10 | 1000 | 300 | 70 | 3.0 | 2608 | 706 | 1486 | 1660 | 1335 | 2120 | |
| T1 | 1000 | 300 | 90 | 3.0 | 2608 | 706 | 1486 | 1660 | 1335 | 2350 | |
| T2 | 1000 | 300 | 120 | 3.0 | 2608 | 706 | 1486 | 1660 | 1335 | 2700 | |
| T3 | 1000 | 300 | 150 | 4.0 | 2648 | 726 | 1486 | 1660 | 1335 | 3680 | |
| RCYD-12 | 1200 | 350 | 70 | 4.0 | 3006 | 805 | 1662 | 2000 | 1515 | 2650 | |
| T1 | 1200 | 350 | 90 | 4.0 | 3006 | 805 | 1662 | 2000 | 1515 | 3250 | |
| T2 | 1200 | 350 | 120 | 5.5 | 3006 | 805 | 1662 | 2000 | 1515 | 4100 | |
| T3 | 1200 | 350 | 150 | 5.5 | 3006 | 805 | 1662 | 2000 | 1515 | 5150 | |
| RCYD-14 | 1400 | 400 | 70 | 4.0 | 3135 | 825 | 1909 | 1800 | 1755 | 3860 | |
| T1 | 1400 | 400 | 90 | 4.0 | 3135 | 825 | 1909 | 1800 | 1755 | 4800 | |
| T2 | 1400 | 400 | 120 | 5.5 | 3135 | 825 | 1909 | 1800 | 1755 | 5600 | |
| T3 | 1400 | 400 | 150 | 5.5 | 3135 | 825 | 1909 | 1800 | 1755 | 7450 | |
| RCYD-16 | 1600 | 450 | 70 | 5.5 | 3350 | 845 | 1961 | 1270 | 1720 | 4390 | |
| T1 | 1600 | 450 | 90 | 5.5 | 3350 | 845 | 1961 | 1270 | 1720 | 6200 | |
| T2 | 1600 | 450 | 120 | 5.5 | 3350 | 845 | 1961 | 1270 | 1720 | 7750 | |
| T3 | 1600 | 450 | 150 | 7.5 | 3370 | 885 | 1961 | 1270 | 1720 | 8790 | |
| RCYD-18 | 1800 | 500 | 70 | 5.5 | 3580 | 870 | 2167 | 2600 | 2025 | 5830 | |
| T1 | 1800 | 500 | 90 | 7.5 | 3580 | 870 | 2167 | 2600 | 2025 | 8050 | |
| T2 | 1800 | 500 | 120 | 7.5 | 3580 | 870 | 2167 | 2600 | 2025 | 10850 | |
| T3 | 1800 | 500 | 150 | 11 | 3580 | 870 | 2167 | 2600 | 2025 | 14800 | |
| RCYD-20 | 2000 | 550 | 70 | 7.5 | 3830 | 895 | 2417 | 2840 | 2229 | 7120 | |
| T1 | 2000 | 550 | 90 | 7.5 | 3830 | 895 | 2417 | 2840 | 2229 | 11500 | |
| T2 | 2000 | 550 | 120 | 11 | 3830 | 895 | 2417 | 2840 | 2229 | 14270 | |
| T3 | 2000 | 550 | 150 | 11 | 3830 | 895 | 2417 | 2840 | 2229 | 19260 |
five. Overband Magnetic Separator Application Industries
- Building Materials Industry: Cement, glass, and ceramic raw material processing
- Mining/Metallurgy: Coal and metal ore crushing, grinding, and conveyor lines
- Power Industry: Coal transportation systems in coal-fired power plants
- Chemicals/Fertilizers: Raw material and finished product protection
- Grain/Feed: Grain and feed processing line protection
- Recycling/Renewable Resources: Scrap metal, waste plastic, and waste paper sorting lines
- Food/Pharmaceuticals (Customization Required): (Note: Must meet sanitary requirements)
six. Overband Magnetic Separator Case Studies
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FAQ
We provide free consultation to solve your problems.
Are you a trading company or a factory?
We are located in Shandong Province, China, with 200 employees and 2 workshops covering an area of 20000 square meters. Welcome to visit the factory anytime.
Can we produce customized products?
Yes, our products can provide customized services, and professional technicians will provide you with equipment drawings according to your requirements.
Can you provide samples for your factory to conduct mineral processing experiments?
Yes, we provide free sample testing services. After receiving your sample, we will arrange mineral processing tests and provide equipment selection plans based on the data.
How long is the warranty period for your products?
The warranty period is 1 year. Please consult the sales staff for details. We will provide lifelong technical support services and spare parts at the lowest price.
What is your payment method?
By TT (telegraphic transfer), a 100% or 30% deposit will be paid before production, and the remaining 70% will be paid after product production and before factory loading.
Has the product been certified internationally (such as CE, UL, ISO, etc.)?
Yes, our equipment certificates are complete and fully comply with industry standards in the market.
How long is the service life, will the magnetic field strength decay after long-term use, and what is the decay rate?
Our production process is mature, and the magnetic blocks are made of high-performance neodymium iron boron, with high magnetic energy accumulation and low demagnetization. The demagnetization rate does not exceed 5% after eight years, and the equipment can operate stably for a long time.
How long is the production cycle and how long does it take from placing an order to shipping?
Normally, it takes about 15 to 30 days, unless there are special circumstances that may extend the time.
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Certification
The company has multiple invention patents and utility model patents, and has been rated as a high-tech enterprise in Shandong Province, China; We have passed the certification of the National Safety Standards Center and ISO 9001 Quality Management System, and have the qualification to produce explosion-proof equipment.
Shandong Hengci Technology Co., Ltd. was established in 2015 with a registered capital of 22 million RMB. It is a professional manufacturer of magnetic separation equipment, including dry magnetic separators, wet magnetic separators, and iron removers (permanent magnetic and electromagnetic types). The company has 150 employees, holds 13 patents, and possesses qualifications such as high-tech enterprise certification.
Strong research and development capabilities
We are equipped with fully equipped laboratories and testing rooms, and have hired domestic industry experts to conduct experiments and provide technical data.
Rich experience and database
We have rich experience and experimental data in handling metal/non-metal micron sized powders and slurries, and unique expertise in iron removal of these materials
Powerful manufacturing capability
We have a complete set of internal processing equipment, eliminating the need for external cooperation.
Unique quality management
Workshop workers are fully responsible for product quality during the warranty period, ensuring a high factory pass rate and reliable service quality.
Comprehensive after-sales service
Our professional team includes 2 mechanical installation engineers, 2 low-voltage electrical engineers, 2 electronic programming engineers, and 2 maintenance engineers, each dedicated to specific after-sales service tasks
Get ln Touch Today
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Headquarters of Hengci Company
Lebushan Industrial Park, Weifang District, Weifang City, Shandong Province, China
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