RCDC Air-cooled Suspended electro overband magnets
1. Outstanding iron removal: A strong magnetic field and large adsorption area ensure efficient removal of iron impurities from materials, protecting downstream equipment. 2. Strong adaptability: Superior sealing and protective design enable it to easily withstand harsh operating conditions such as high dust, high humidity, and corrosive gases. 3. Guaranteed continuous operation: Low temperature rise, rapid heat dissipation, and long trouble-free operation time perfectly meet the needs of 24/7 continuous production lines.
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one.Electro Overband Magnets Product Features
1.Strong Magnetic Penetration for Efficient Iron Removal: A computer-optimized magnetic circuit provides a strong, deep magnetic field with a large adsorption area, effectively capturing ferromagnetic impurities such as nails, bolts, and iron filings from high-speed materials, ensuring more thorough iron removal.
2.Efficient Air Cooling for Stable Performance: Electro Overband Magnets' unique air cooling system, equipped with a high-performance fan, delivers high air speed and pressure, rapidly dissipating heat from the coil, minimizing temperature rise and fluctuations in the hot and cold magnetic fields, ensuring stable and reliable operation even during continuous operation.
3.Rugged Insulation for Durability: Suspended Belt Magnets' coils are insulated and cured with varnish, resulting in a strong protective layer that resists dust, moisture, and corrosive gases. The excellent insulation properties make them suitable for harsh operating conditions and extend the life of the equipment.
4.Intelligent Tracking for Adaptability: The drum-shaped structure of the Suspended Belt Magnets' rollers automatically corrects and prevents deviation. Optional fully sealed bearing seats offer strong sealing performance, making them easily resistant to complex industrial environments such as high dust, moisture, and corrosion.
5.Reliable Iron Removal and Easy Maintenance: The Suspended Belt Magnets unloading belt features a vulcanized, integrated scraper with a sturdy structure, ensuring automatic and thorough iron removal. The entire machine operates smoothly, has a low failure rate, and is easy to maintain, ensuring consistently high equipment availability.
two.Electro Overband Magnets Product Principle
three.Electro Overband Magnets Product Advantages
- Excellent Iron Removal: The strong magnetic field and large adsorption area ensure efficient removal of iron impurities from the material, protecting downstream equipment.
- Stable and Reliable Operation: The Suspended Belt Magnets' efficient air cooling maintains a low temperature and a constant magnetic field. The sealed structure and rugged design ensure stable operation in harsh environments.
- Low Maintenance Costs: The long coil life, durable belt scraper, and automatic deflection correction reduce maintenance frequency, significantly reducing maintenance costs and downtime.
- Adaptable: The Suspended Belt Magnets' superior sealing and protective design make them easily adaptable to harsh operating conditions such as high dust, high humidity, and corrosive gases.
- Continuous Operation Guarantee: Low temperature rise, rapid heat dissipation, and long trouble-free operation time perfectly meet the needs of 24/7 continuous production lines.
- Energy Saving and Environmental Protection: The Suspended Belt Magnets' high-efficiency air cooling system may offer greater energy efficiency advantages over traditional cooling methods.
four.Electro Overband Magnets Product Specifications
| Model | Applicable Belt Width (mm) | Rated Lifting Height (h, mm) | Magnetic Field Intensity (mT) | Excitation Power (kw) | Fan Power (kw) | Driving Power (kw) | Overall Dimensions (mm) | Applicable Belt Speed (≤m/s) | Weight (kg) | |||
| A | E | C | ||||||||||
| RCDC-6.5 | T1 | 650 | 200 | 90 | 3.0 | 0.37 | 1.5 | 2160 | 1100 | 820 | 4.5 | 1530 |
| T2 | 120 | 5.0 | 0.75 | 1.5 | 2160 | 1100 | 820 | 1680 | ||||
| T3 | 150 | 8.0 | 1.1 | 1.5 | 2160 | 1100 | 820 | 1750 | ||||
| RCDC-8 | T1 | 800 | 250 | 90 | 5.0 | 0.37 | 2.2 | 2340 | 1260 | 860 | 4.5 | 2100 |
| T2 | 120 | 9.0 | 0.75 | 2.2 | 2340 | 1260 | 860 | 2350 | ||||
| T3 | 150 | 13.0 | 1.1 | 3.0 | 2340 | 1260 | 860 | 2480 | ||||
| RCDC-10 | T1 | 1000 | 300 | 90 | 7.5 | 0.75 | 3.0 | 2810 | 1480 | 1020 | 4.5 | 2650 |
| T2 | 120 | 12.5 | 1.1 | 3.0 | 2810 | 1480 | 1020 | 3380 | ||||
| T3 | 150 | 16.5 | 1.5 | 4.0 | 2810 | 1480 | 1020 | 3950 | ||||
| RCDC-12 | T1 | 1200 | 350 | 90 | 10.0 | 1.5 | 4.0 | 3010 | 1620 | 940 | 4.5 | 4150 |
| T2 | 120 | 14.0 | 1.5 | 4.0 | 3010 | 1620 | 1000 | 4650 | ||||
| T3 | 150 | 21.0 | 2.2 | 5.5 | 3010 | 1620 | 1040 | 5740 | ||||
| RCDC-14 | T1 | 1400 | 400 | 90 | 14.0 | 1.5 | 4.0 | 3010 | 1860 | 1070 | 4.5 | 5500 |
| T2 | 120 | 18.0 | 0.75×2 | 5.5 | 3280 | 1860 | 1070 | 7250 | ||||
| T3 | 150 | 26.0 | 0.75×2 | 5.5 | 3280 | 1860 | 1070 | 8160 | ||||
| RCDC-16 | T1 | 1600 | 450 | 90 | 15.0 | 1.5 | 5.5 | 3590 | 2060 | 1150 | 4.5 | 6900 |
| T2 | 120 | 32.0 | 1.1×2 | 5.5 | 3590 | 2060 | 1150 | 8670 | ||||
| T3 | 150 | 32.0 | 1.5×2 | 7.5 | 3590 | 2060 | 1150 | 10270 | ||||
| RCDC-18 | T1 | 1800 | 500 | 90 | 19.0 | 1.1×2 | 7.5 | 3800 | 2300 | 1245 | 4.5 | 9070 |
| T2 | 120 | 28.0 | 1.5×2 | 7.5 | 3800 | 2300 | 1245 | 13150 | ||||
| T3 | 150 | 38.0 | 2.2×2 | 11.0 | 3800 | 2300 | 1245 | 15120 | ||||
| RCDC-20 | T1 | 2000 | 550 | 90 | 24.0 | 1.5×2 | 7.5 | 2660 | 2500 | 1450 | 4.5 | 13400 |
| T2 | 120 | 32.5 | 2.2×2 | 11.0 | 2660 | 2500 | 1450 | 16500 | ||||
| T3 | 150 | 28.0 | 2.2×2 | 11.0 | 2660 | 2500 | 1450 | 19830 | ||||
| RCDC-22 | T1 | 2200 | 600 | 90 | 28.0 | 1.5×2 | 11.0 | 2410 | 2700 | 1600 | 4.5 | 16900 |
| T2 | 120 | 36.0 | 2.2×2 | 11.0 | 2410 | 2700 | 1600 | 20830 | ||||
| T3 | 150 | 52.0 | 3.0×2 | 15.0 | 2410 | 2700 | 1600 | 24430 | ||||
five.Electro Overband Magnets Application Industries
- Building Materials Industry: Crushing and conveying processes in production lines for cement, sand and gravel aggregates, ceramic raw materials, and glass raw materials.
- Mining Industry: Mining, crushing, beneficiation, and conveying of coal, metal ores, and non-metallic ores.
- Power Industry: Coal conveying systems in coal-fired power plants, fuel pretreatment for biomass power generation, etc.
- Chemical Industry: Conveying and processing fertilizers, plastic pellets, and chemical raw materials.
- Metallurgical Industry: Processing of raw materials such as sintered ore, pelletized ore, coke, and metal powders.
- Recycling Industry: Scrap steel crushing lines, garbage sorting lines, and resource recovery lines.
- Grain and feed processing: Protect grinding equipment and ensure finished product safety (must comply with relevant hygiene standards).
six.Electro overband magnets product display
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FAQ
We provide free consultation to solve your problems.
Are you a trading company or a factory?
We are located in Shandong Province, China, with 200 employees and 2 workshops covering an area of 20000 square meters. Welcome to visit the factory anytime.
Can we produce customized products?
Yes, our products can provide customized services, and professional technicians will provide you with equipment drawings according to your requirements.
Can you provide samples for your factory to conduct mineral processing experiments?
Yes, we provide free sample testing services. After receiving your sample, we will arrange mineral processing tests and provide equipment selection plans based on the data.
How long is the warranty period for your products?
The warranty period is 1 year. Please consult the sales staff for details. We will provide lifelong technical support services and spare parts at the lowest price.
What is your payment method?
By TT (telegraphic transfer), a 100% or 30% deposit will be paid before production, and the remaining 70% will be paid after product production and before factory loading.
Has the product been certified internationally (such as CE, UL, ISO, etc.)?
Yes, our equipment certificates are complete and fully comply with industry standards in the market.
How long is the service life, will the magnetic field strength decay after long-term use, and what is the decay rate?
Our production process is mature, and the magnetic blocks are made of high-performance neodymium iron boron, with high magnetic energy accumulation and low demagnetization. The demagnetization rate does not exceed 5% after eight years, and the equipment can operate stably for a long time.
How long is the production cycle and how long does it take from placing an order to shipping?
Normally, it takes about 15 to 30 days, unless there are special circumstances that may extend the time.
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Certification
The company has multiple invention patents and utility model patents, and has been rated as a high-tech enterprise in Shandong Province, China; We have passed the certification of the National Safety Standards Center and ISO 9001 Quality Management System, and have the qualification to produce explosion-proof equipment.
Shandong Hengci Technology Co., Ltd. was established in 2015 with a registered capital of 22 million RMB. It is a professional manufacturer of magnetic separation equipment, including dry magnetic separators, wet magnetic separators, and iron removers (permanent magnetic and electromagnetic types). The company has 150 employees, holds 13 patents, and possesses qualifications such as high-tech enterprise certification.
Strong research and development capabilities
We are equipped with fully equipped laboratories and testing rooms, and have hired domestic industry experts to conduct experiments and provide technical data.
Rich experience and database
We have rich experience and experimental data in handling metal/non-metal micron sized powders and slurries, and unique expertise in iron removal of these materials
Powerful manufacturing capability
We have a complete set of internal processing equipment, eliminating the need for external cooperation.
Unique quality management
Workshop workers are fully responsible for product quality during the warranty period, ensuring a high factory pass rate and reliable service quality.
Comprehensive after-sales service
Our professional team includes 2 mechanical installation engineers, 2 low-voltage electrical engineers, 2 electronic programming engineers, and 2 maintenance engineers, each dedicated to specific after-sales service tasks
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Headquarters of Hengci Company
Lebushan Industrial Park, Weifang District, Weifang City, Shandong Province, China
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