GTC High-intensity permanent wet magnetic separator
1. High-Efficiency Sorting Performance: Utilizing a super-strong magnetic circuit design and multi-stage adsorption structure, the machine achieves a high magnetic mineral adsorption rate and more thorough sorting. 2. Countercurrent Iron Unloading Technology: The material and unloading iron flow in opposite directions, extending the sorting area and improving the capture of weakly magnetic minerals. 3. Water- and Energy-Saving Design: Equipped with a circulating water system, the machine reduces water consumption, achieves economical operating costs, and is environmentally friendly and energy-efficient.
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one.Wet Magnetic Separator Product Introduction
The permanent wet magnetic separator is a high-efficiency magnetic separation device designed specifically for the separation of fine-particle, weakly magnetic minerals and the removal of iron from non-metallic minerals. Suitable for the separation and purification of a variety of minerals with a particle size of 5mm or less, it features high magnetic field strength, excellent separation efficiency, and stable operation. It is widely used in magnetic separation and iron removal processes in the mining, building materials, and chemical industries.
two.Wet Magnetic Separator Operating Principle
The permanent wet magnetic separator utilizes a countercurrent separation structure, primarily consisting of a support, a plate-type magnetic separation system, a feed mixing system, a water supply system, an iron discharge system, and a conditioning system. During operation, the material and the iron discharge system flow in opposite directions. Non-magnetic minerals are discharged by gravity due to the physical structure, while magnetic minerals are efficiently adsorbed by the strong magnetic field. After reverse iron discharge and rinsing, they are thoroughly separated, ensuring pure and efficient separation.
three.Wet Magnetic Separator Product Advantages
- High-Efficiency Sorting Performance: The permanent wet magnetic separator utilizes an ultra-strong magnetic circuit design and a multi-stage adsorption structure, resulting in high magnetic mineral adsorption and more thorough separation.
- Countercurrent unloading technology: The material and unloading iron flow in opposite directions, extending the separation area and improving the capture capacity of weakly magnetic minerals.
- Water-saving and energy-saving design: The permanent wet magnetic separator is equipped with a circulating water system, which reduces water consumption, reduces operating costs, and is environmentally friendly and energy-saving.
- Easy operation and adjustment: Parameters such as the magnetic system angle and plate spacing can be flexibly adjusted to suit different mineral properties and separation requirements.
- Sturdy structure and simple maintenance: The permanent wet magnetic separator has strong overall rigidity, key components are wear-resistant and durable, and unloading ore is thoroughly cleaned to reduce clogging.
four.Wet magnetic separator product specifications
| Model | Magnetic Separation Zone Dimensions (mm) | Processing Capacity (T/h) | Feeding Concentration (%) | Maximum Magnetic Field Intensity (GS) | Separation Particle Size (mm) | Power (kw) |
| GTC-520 | 500×2000 | 3 | 20 – 25 | 9000 – 15000 | ≤2 | 1.1 |
| GTC-620 | 600×2000 | 5 | 20 – 25 | 9000 – 15000 | ≤2 | 1.5 |
| GTC-820 | 800×2000 | 10 | 20 – 25 | 9000 – 15000 | ≤2 | 2.2 |
| GTC-1020 | 1000×2000 | 15 | 20 – 25 | 9000 – 15000 | ≤2 | 3.0 |
| GTC-1220 | 1200×2000 | 20 | 20 – 25 | 9000 – 15000 | ≤2 | 4.0 |
| GTC-1520 | 1500×2000 | 25 | 20 – 25 | 9000 – 15000 | ≤2 | 5.5 |
| GTC-1820 | 1800×2000 | 30 | 20 – 25 | 9000 – 15000 | ≤2 | 5.5 |
| GTC-2025 | 2000×2500 | 35 | 20 – 25 | 9000 – 15000 | ≤2 | 7.5 |
| GTC-2030 | 2000×3000 | 40 | 20 – 25 | 9000 – 15000 | ≤2 | 7.5 |
five.Wet magnetic separator application industries
- Metallic mineral separation: Hematite, limonite, ilmenite, chromite, wolframite, tantalite, pyrrhotite, roasted ore, siderite, etc.
- Non-metallic iron removal and purification: Mica powder, quartz sand, potassium feldspar, nepheline, fluorite, sillimanite, spodumene, kaolin, etc.
- Other applications include iron removal in coal cleaning, building materials processing, red mud comprehensive utilization, industrial waste recycling, and other applications.
six.Wet magnetic separator product display
For more information on equipment specifications or customized solutions, please contact us for more information!
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FAQ
We provide free consultation to solve your problems.
Are you a trading company or a factory?
We are located in Shandong Province, China, with 200 employees and 2 workshops covering an area of 20000 square meters. Welcome to visit the factory anytime.
Can we produce customized products?
Yes, our products can provide customized services, and professional technicians will provide you with equipment drawings according to your requirements.
Can you provide samples for your factory to conduct mineral processing experiments?
Yes, we provide free sample testing services. After receiving your sample, we will arrange mineral processing tests and provide equipment selection plans based on the data.
How long is the warranty period for your products?
The warranty period is 1 year. Please consult the sales staff for details. We will provide lifelong technical support services and spare parts at the lowest price.
What is your payment method?
By TT (telegraphic transfer), a 100% or 30% deposit will be paid before production, and the remaining 70% will be paid after product production and before factory loading.
Has the product been certified internationally (such as CE, UL, ISO, etc.)?
Yes, our equipment certificates are complete and fully comply with industry standards in the market.
How long is the service life, will the magnetic field strength decay after long-term use, and what is the decay rate?
Our production process is mature, and the magnetic blocks are made of high-performance neodymium iron boron, with high magnetic energy accumulation and low demagnetization. The demagnetization rate does not exceed 5% after eight years, and the equipment can operate stably for a long time.
How long is the production cycle and how long does it take from placing an order to shipping?
Normally, it takes about 15 to 30 days, unless there are special circumstances that may extend the time.
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The company has multiple invention patents and utility model patents, and has been rated as a high-tech enterprise in Shandong Province, China; We have passed the certification of the National Safety Standards Center and ISO 9001 Quality Management System, and have the qualification to produce explosion-proof equipment.
Shandong Hengci Technology Co., Ltd. was established in 2015 with a registered capital of 22 million RMB. It is a professional manufacturer of magnetic separation equipment, including dry magnetic separators, wet magnetic separators, and iron removers (permanent magnetic and electromagnetic types). The company has 150 employees, holds 13 patents, and possesses qualifications such as high-tech enterprise certification.
Strong research and development capabilities
We are equipped with fully equipped laboratories and testing rooms, and have hired domestic industry experts to conduct experiments and provide technical data.
Rich experience and database
We have rich experience and experimental data in handling metal/non-metal micron sized powders and slurries, and unique expertise in iron removal of these materials
Powerful manufacturing capability
We have a complete set of internal processing equipment, eliminating the need for external cooperation.
Unique quality management
Workshop workers are fully responsible for product quality during the warranty period, ensuring a high factory pass rate and reliable service quality.
Comprehensive after-sales service
Our professional team includes 2 mechanical installation engineers, 2 low-voltage electrical engineers, 2 electronic programming engineers, and 2 maintenance engineers, each dedicated to specific after-sales service tasks
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Headquarters of Hengci Company
Lebushan Industrial Park, Weifang District, Weifang City, Shandong Province, China
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