DCX wet high intensity magnetic separator
1. Efficient Iron Removal: A strong magnetic field removes 10-1500 mesh iron and fine magnetic impurities for more thorough purification. 2. Fully Automatic Operation: One-touch operation automatically completes feeding, iron removal, and cleaning, saving labor, effort, and water. 3. Energy-Saving and Stable: Oil cooling provides low temperature rise, and programmable control is precise and reliable, making it suitable for a variety of industrial scenarios.
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one.Wet High Intensity Magnetic Separator Product Description
The DCX electro magnetic separator is a highly efficient iron removal device designed for a variety of industrial applications. It effectively removes iron powder, fine iron powder, and other magnetic impurities from slurries, covering a particle size range of 10-1500 mesh. Its fully automatic operation significantly improves iron removal efficiency and consistency, meeting the stringent requirements of high-end raw material purification.
two.Wet High Intensity Magnetic Separator Product Principle
three.Wet High Intensity Magnetic Separator Product Advantages
- Efficient Heat Dissipation System: The electro magnetic separator uses 25# transformer oil as the insulation medium, combined with a forced circulation heat dissipation mechanism, ensuring an operating oil temperature rise of ≤60°C, ensuring long-term stable operation.
- Excellent Magnetic Performance: The magnetic medium is made of high-permeability stainless steel, with a magnetic induction intensity 15% higher than the excitation magnetic field. It features uniform magnetic field distribution, high gradient, and a long effective magnetic zone, resulting in more thorough iron removal and lower energy consumption.
- Fully Automatic Operation: Integrated with an advanced computer programmable control system, the system automates the entire process of feeding, discharging, and iron removal, eliminating the need for manual intervention. Cleaning is quick and eliminates slurry residue, significantly improving work efficiency.
- Intelligent Water-Saving Design: The electro magnetic separator features a built-in clean water tank. Through programmable control and high-precision solenoid valves, the unloading process is completed with minimal water consumption, ensuring both environmental protection and energy conservation.
- Stable and Reliable: The electro magnetic separator valve system utilizes high-performance solenoid valves, offering precise and reliable programmable control. Flexible control panel parameters allow for easy operation and adaptability to diverse production needs.
four.Wet High Intensity Magnetic Separator Product Specifications
| Item | Parameters | |||||||
| Model | DCX-100 | DCX-150 | DCX-200 | DCX-250 | DCX-300 | DCX-350 | DCX-400 | DCX-500 |
| Inlet Diameter | DN100mm | DN150mm | DN200 | DN250mm | DN300mm | DN350mm | DN400mm | DN500mm |
| Initial Current | 40A | 40A | 40A | 40A | 40A | 40A | 40A | 40A |
| Thermal Equilibrium Current | 35A | 35A | 35A | 35A | 35A | 35A | 35A | 35A |
| Excitation Power | 8kw | 10kw | 12kw | 14kw | 17kw | 20kw | 22kw | 24kw |
| Processing Capacity | 1T | 2T | 4T | 5T | 6T | 7T | 8T | 10T |
| Weight | 410kg | 680kg | 960kg | 1250kg | 1650kg | 2010kg | 2650kg | 3990kg |
| Input Voltage | AC380V | |||||||
| Pump Power | 0.75kw | |||||||
| Magnetic Field Intensity | 10000 – 25000GS (Determined by Material Properties and Magnetic Separation Requirements) | |||||||
| Cooling Method | Built – in oil circulation system, external air cooling and water cooling optional. | |||||||
| Note: The processing capacity will vary due to factors such as the particle size, iron content, specific gravity, and moisture of the material. The actual situation shall prevail. | ||||||||
five.Wet High Intensity Magnetic Separator Application Industries
Electromagnetic separators are widely used in applications requiring high slurry purity, primarily including:
- Ceramics: Iron removal from raw material slurries for high-end household ceramics, high-voltage ceramics, architectural ceramics, alumina ceramics, and other applications;
- Non-metallic Minerals and Materials: Deep processing and purification of non-metallic minerals such as kaolin, potassium feldspar, quartz, and silica micropowder;
- Chemicals and Electronics: Purification of various chemical raw materials, electronic ceramic powders, and magnetic material precursors;
- Food and Pharmaceuticals: Removal of magnetic foreign matter from starch, syrup, juice, and liquid medicine (must comply with relevant material standards);
- Mining and Other Industries: Iron removal from slurries in metal ore tailings re-selection, abrasives, refractory materials, and rare earth industries.
six.Wet High Intensity Magnetic Separator Product Display
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FAQ
We provide free consultation to solve your problems.
Are you a trading company or a factory?
We are located in Shandong Province, China, with 200 employees and 2 workshops covering an area of 20000 square meters. Welcome to visit the factory anytime.
Can we produce customized products?
Yes, our products can provide customized services, and professional technicians will provide you with equipment drawings according to your requirements.
Can you provide samples for your factory to conduct mineral processing experiments?
Yes, we provide free sample testing services. After receiving your sample, we will arrange mineral processing tests and provide equipment selection plans based on the data.
How long is the warranty period for your products?
The warranty period is 1 year. Please consult the sales staff for details. We will provide lifelong technical support services and spare parts at the lowest price.
What is your payment method?
By TT (telegraphic transfer), a 100% or 30% deposit will be paid before production, and the remaining 70% will be paid after product production and before factory loading.
Has the product been certified internationally (such as CE, UL, ISO, etc.)?
Yes, our equipment certificates are complete and fully comply with industry standards in the market.
How long is the service life, will the magnetic field strength decay after long-term use, and what is the decay rate?
Our production process is mature, and the magnetic blocks are made of high-performance neodymium iron boron, with high magnetic energy accumulation and low demagnetization. The demagnetization rate does not exceed 5% after eight years, and the equipment can operate stably for a long time.
How long is the production cycle and how long does it take from placing an order to shipping?
Normally, it takes about 15 to 30 days, unless there are special circumstances that may extend the time.
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Certification
The company has multiple invention patents and utility model patents, and has been rated as a high-tech enterprise in Shandong Province, China; We have passed the certification of the National Safety Standards Center and ISO 9001 Quality Management System, and have the qualification to produce explosion-proof equipment.
Shandong Hengci Technology Co., Ltd. was established in 2015 with a registered capital of 22 million RMB. It is a professional manufacturer of magnetic separation equipment, including dry magnetic separators, wet magnetic separators, and iron removers (permanent magnetic and electromagnetic types). The company has 150 employees, holds 13 patents, and possesses qualifications such as high-tech enterprise certification.
Strong research and development capabilities
We are equipped with fully equipped laboratories and testing rooms, and have hired domestic industry experts to conduct experiments and provide technical data.
Rich experience and database
We have rich experience and experimental data in handling metal/non-metal micron sized powders and slurries, and unique expertise in iron removal of these materials
Powerful manufacturing capability
We have a complete set of internal processing equipment, eliminating the need for external cooperation.
Unique quality management
Workshop workers are fully responsible for product quality during the warranty period, ensuring a high factory pass rate and reliable service quality.
Comprehensive after-sales service
Our professional team includes 2 mechanical installation engineers, 2 low-voltage electrical engineers, 2 electronic programming engineers, and 2 maintenance engineers, each dedicated to specific after-sales service tasks
Get ln Touch Today
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Headquarters of Hengci Company
Lebushan Industrial Park, Weifang District, Weifang City, Shandong Province, China
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