DCZ Fully Automatic dry electromagnetic separator
1. Efficient Cooling Technology: A patented condensation system ensures the equipment operates at room temperature, reducing magnetic loss by up to 40% and extending equipment life. 2. Specialized Media Optimization: Targeting the characteristics of micron-sized fine powders, such as those used in lithium battery materials, the magnetic concentrating media structure and configuration are optimized, increasing both processing capacity and separation efficiency by 20%. 3. Intelligent Control: Supports local and remote operation, enabling fully automated operation and real-time monitoring.
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one.Dry Electromagnetic Separator Product Description
The DCZ dry magnetic separator utilizes a high-strength closed magnetic circuit design combined with imported magnetic concentrator media to generate a high-intensity magnetic field through electromagnetic induction. As materials pass through the magnetic field, ferromagnetic materials are rapidly attracted and separated, while non-magnetic materials continue to flow, achieving efficient and continuous iron removal. The dry magnetic separator utilizes a fully automatic control system that precisely controls parameters such as magnetic field strength and material flow rate, ensuring a stable and efficient separation process.
two.Dry Electromagnetic Separator Product Principle
three.Dry Electromagnetic Separator Product Advantages
- High-Performance Magnetic System: The dry magnetic separator utilizes imported oxide film insulated coils and patented magnetic concentrator media, resulting in a 20% increase in magnetic flux density, more uniform magnetic field distribution, and enhanced magnetic saturation tolerance.
- Efficient Cooling Technology: The patented condensation system ensures the equipment operates at room temperature, keeping temperature rise below 50°C, reducing magnetic losses by up to 40%, and extending equipment life.
- Specialized Media Optimization: The magnetic concentrator media structure and configuration are optimized for the characteristics of micron-sized fine powders, such as those used in lithium battery materials, increasing both processing capacity and separation results by 20%.
- Intelligent Control: Supports local and remote operation, offering physical buttons, touch screen, and software control, enabling fully automatic operation and real-time monitoring.
- Wear-Resistant Material Channel: The dry magnetic separator can be optionally equipped with an ultra-hard, wear-resistant coating (hardness up to HV1200), significantly extending the equipment's service life while ensuring the inherent properties of the material are not affected.
four.Dry Electromagnetic Separator Product Specifications
| Item | Parameters | |||||||
| Model | DCZ-100 | DCZ-150 | DCZ-200 | DCZ-250 | DCZ-300 | DCZ-350 | DCZ-400 | DCZ-500 |
| Inlet Diameter | DN100mm | DN150mm | DN200 | DN250mm | DN300mm | DN350mm | DN400mm | DN500mm |
| Initial Current | 40A | 40A | 40A | 40A | 40A | 40A | 40A | 40A |
| Thermal Equilibrium Current | 35A | 35A | 35A | 35A | 35A | 35A | 35A | 35A |
| Excitation Power | 8kw | 10kw | 12kw | 14kw | 17kw | 20kw | 22kw | 24kw |
| Processing Capacity | 0.2 – 0.5T | 0.5 – 1T | 1 – 2T | 2.5T | 3T | 3.5T | 4T | 5T |
| Weight | 450kg | 650kg | 860kg | 1150kg | 1500kg | 1900kg | 2600kg | 3900kg |
| Input Voltage | AC380V | Vibration Power: | 0.75kw×2 | Magnetic Field | Intensity: ≤20000GS (Determined by Material Properties and Magnet Selection Requirements) | |||
| Cooling Method | Built – in oil tank circulation system, external air cooling and water cooling optional. | |||||||
| Note: The processing capacity will vary due to factors such as the particle size, iron content, specific gravity, and moisture of the material. The actual situation shall prevail. | ||||||||
five.Dry Electromagnetic Separator Industry Applications
Dry magnetic separators are widely used in the new energy, high-purity materials, chemical, electronics, food, and pharmaceutical industries. They effectively remove ferromagnetic impurities from powders with a mesh size of 10–1500. Typical application materials include:
- Lithium battery positive and negative electrode materials: ternary materials, lithium iron phosphate, lithium cobalt oxide, lithium manganese oxide, lithium carbonate, etc.
- Battery precursors and intermediates: nickel cobalt manganese hydroxide, cobalt hydroxide, cobalt chloride, etc.
- Minerals and ceramic raw materials: lepidolite, manganese carbonate, electrolytic manganese metal, siliceous silica, quartz sand, potassium feldspar, bauxite, etc.
- Industrial waste and recycled materials: battery waste, electronic material powders, high-purity chemical powders, etc.
six.Dry Electromagnetic Separator Product Display
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FAQ
We provide free consultation to solve your problems.
Are you a trading company or a factory?
We are located in Shandong Province, China, with 200 employees and 2 workshops covering an area of 20000 square meters. Welcome to visit the factory anytime.
Can we produce customized products?
Yes, our products can provide customized services, and professional technicians will provide you with equipment drawings according to your requirements.
Can you provide samples for your factory to conduct mineral processing experiments?
Yes, we provide free sample testing services. After receiving your sample, we will arrange mineral processing tests and provide equipment selection plans based on the data.
How long is the warranty period for your products?
The warranty period is 1 year. Please consult the sales staff for details. We will provide lifelong technical support services and spare parts at the lowest price.
What is your payment method?
By TT (telegraphic transfer), a 100% or 30% deposit will be paid before production, and the remaining 70% will be paid after product production and before factory loading.
Has the product been certified internationally (such as CE, UL, ISO, etc.)?
Yes, our equipment certificates are complete and fully comply with industry standards in the market.
How long is the service life, will the magnetic field strength decay after long-term use, and what is the decay rate?
Our production process is mature, and the magnetic blocks are made of high-performance neodymium iron boron, with high magnetic energy accumulation and low demagnetization. The demagnetization rate does not exceed 5% after eight years, and the equipment can operate stably for a long time.
How long is the production cycle and how long does it take from placing an order to shipping?
Normally, it takes about 15 to 30 days, unless there are special circumstances that may extend the time.
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Certification
The company has multiple invention patents and utility model patents, and has been rated as a high-tech enterprise in Shandong Province, China; We have passed the certification of the National Safety Standards Center and ISO 9001 Quality Management System, and have the qualification to produce explosion-proof equipment.
Shandong Hengci Technology Co., Ltd. was established in 2015 with a registered capital of 22 million RMB. It is a professional manufacturer of magnetic separation equipment, including dry magnetic separators, wet magnetic separators, and iron removers (permanent magnetic and electromagnetic types). The company has 150 employees, holds 13 patents, and possesses qualifications such as high-tech enterprise certification.
Strong research and development capabilities
We are equipped with fully equipped laboratories and testing rooms, and have hired domestic industry experts to conduct experiments and provide technical data.
Rich experience and database
We have rich experience and experimental data in handling metal/non-metal micron sized powders and slurries, and unique expertise in iron removal of these materials
Powerful manufacturing capability
We have a complete set of internal processing equipment, eliminating the need for external cooperation.
Unique quality management
Workshop workers are fully responsible for product quality during the warranty period, ensuring a high factory pass rate and reliable service quality.
Comprehensive after-sales service
Our professional team includes 2 mechanical installation engineers, 2 low-voltage electrical engineers, 2 electronic programming engineers, and 2 maintenance engineers, each dedicated to specific after-sales service tasks
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Headquarters of Hengci Company
Lebushan Industrial Park, Weifang District, Weifang City, Shandong Province, China
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