CTS wet drum permanent magnetic separator
1. Suitable for sorting fine-grained minerals with a particle size of -200 mesh and above. It effectively separates magnetic materials and their binding partners, resulting in higher concentrate grades and metal recovery rates. 2. The optimized trough design matches the drum speed, accommodating large slurry flows and providing powerful single-unit processing capabilities. 3. The permanent magnet model requires no excitation power supply, resulting in extremely low energy consumption. This significantly reduces maintenance and spare parts costs. 4. A variety of trough configurations, including co-current, counter-current, and semi-counter-current, allow for optimized process matching based on different mineral characteristics.
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one.Wet Drum Magnetic Separator Product Features
1.Extremely Corrosion-Resistant Magnetic Structure: The permanent magnetic drum separator's magnetic core utilizes a fully sealed, vacuum-encapsulated epoxy resin process, achieving 360° waterproof, moisture-proof, and oxidation-resistant properties. This ensures the magnetic field never degrades in harsh slurry environments, ensuring a long lifespan.
2.Precise Background Field Strength and Gradient: The permanent magnetic drum separator utilizes a multi-pole magnetic system optimized by computer simulation to create a high-intensity, high-gradient magnetic field on the drum surface. This effectively overcomes water flow resistance and exerts a strong magnetic attraction on micron-sized weakly magnetic minerals (such as hematite, limonite, and wolframite).
3.Intelligent Feeding and Flushing System: The permanent magnetic drum separator is equipped with an adjustable feed box to ensure uniform and stable slurry concentration and flow rate, creating optimal conditions for efficient separation. A high-pressure backwash spray system significantly improves concentrate grade and recovery rate.
4.Flexible Field Intensity Adjustment (Electromagnetic Model): Electromagnetic models feature stepless adjustment of magnetic field strength via an intelligent electronic control system, allowing a single machine to adapt to the sorting requirements of different minerals and particle sizes, offering exceptional flexibility.
two.Wet Drum Magnetic Separator Product Principle
three.Wet Drum Magnetic Separator Product Advantages
- High Sorting Precision: Permanent magnetic drum separators are particularly suitable for sorting fine-grained minerals with particle sizes above -200 mesh. They effectively separate magnetic materials and conjugates, resulting in high concentrate grade and metal recovery.
- High Processing Capacity: The optimized trough design, matched to the drum speed, allows for large slurry flows, resulting in powerful single-unit processing capacity, meeting the needs of large-scale mineral processing plants.
- Low Operating Cost: Permanent magnetic models require no excitation power, resulting in extremely low energy consumption. The wear-resistant design extends the life of consumable parts, significantly reducing maintenance and spare parts costs.
- High Automation: Permanent magnetic drum separators can be easily integrated with PLC control systems, enabling continuous, automated feeding, sorting, unloading, and flushing, minimizing manual intervention and ensuring stable and reliable operation.
- Strong Adaptability: A variety of trough configurations, including co-current, counter-current, and semi-counter-current, are available to optimize process matching based on different mineral properties (magnetic properties, particle size, and concentration).
four.Wet Drum Magnetic Separator Application Parameters
| Model | Drum Dimensions (Diameter×Length, mm) | Surface Magnetic Induction Intensity (GS) | Processing Capacity | Power (kw) | Drum Rotational Speed (r/min) | Total Machine Weight (kg) | ||
| Average in Sweeping Zone | Maximum Magnetic Induction Intensity | Dry Ore Capacity (T/h) | Slurry Capacity (m³/h) | |||||
| CTS-44 | 400×400 | 1000~4500 | 2000~7000 | 1~2 | 3 | 1.1 | 45 | 360 |
| CTS-46 | 400×800 | 1000~4500 | 2000~7000 | 1~3 | 5 | 1.1 | 45 | 800 |
| CTS-66 | 600×900 | 1000~4500 | 2000~7000 | 5~10 | 16 | 1.1 | 40 | 705 |
| CTS-69 | 600×900 | 1000~4500 | 2000~7000 | 8~15 | 24 | 1.1 | 40 | 830 |
| CTS-612 | 600×1200 | 1000~4500 | 2000~7000 | 10~20 | 32 | 2.2 | 40 | 960 |
| CTS-618 | 600×1800 | 1000~4500 | 2000~7000 | 15~30 | 48 | 2.2 | 40 | 1340 |
| CTS-712 | 750×1200 | 1000~4500 | 2000~7000 | 20~35 | 72 | 3 | 35 | 1500 |
| CTS-718 | 750×1800 | 1000~4500 | 2000~7000 | 25~50 | 90 | 3 | 35 | 2100 |
| CTS-818 | 900×1800 | 1000~4500 | 2000~7000 | 35~75 | 110 | 4 | 28 | 2900 |
| CTS-824 | 900×2400 | 1000~4500 | 2000~7000 | 35~75 | 110 | 4 | 28 | 3500 |
| CTS-1018 | 1050×1800 | 1000~4500 | 2000~7000 | 40~75 | 120 | 5.5 | 22 | 4000 |
| CTS-1021 | 1050×2100 | 1000~4500 | 2000~7000 | 45~88 | 140 | 5.5 | 22 | 4500 |
| CTS-1024 | 1050×2400 | 1000~4500 | 2000~7000 | 52~100 | 160 | 5.5 | 22 | 5000 |
| CTS-1030 | 1050×3000 | 1000~4500 | 2000~7000 | 65~125 | 200 | 7.5 | 22 | 6000 |
| CTS-1218 | 1200×1800 | 1000~4500 | 2000~7000 | 47~90 | 140 | 5.5 | 19 | 5280 |
| CTS-1224 | 1200×2400 | 1000~4500 | 2000~7000 | 82~120 | 192 | 7.5 | 19 | 6200 |
| CTS-1230 | 1200×3000 | 1000~4500 | 2000~7000 | 80~150 | 240 | 7.5 | 19 | 7200 |
| CTS-1530 | 1500×3000 | 1000~4500 | 2000~7000 | 90~170 | 270 | 11 | 14 | 8100 |
| CTS-1540 | 1500×4000 | 1000~4500 | 2000~7000 | 115~220 | 350 | 11 | 14 | 9300 |
| Instructions: ◇ There are two structures, left – handed and right – handed, according to the installation direction. ◇ The surface magnetic induction intensity is determined according to the iron – bearing conditions of different minerals and different separation requirements. The magnetic field intensity range can be customized from 1000GS to 7000GS. | ||||||||
five.Wet Drum Magnetic Separator Application Industries
Permanent magnetic drum separators are the preferred equipment for wet, high-precision magnetic separation in the following industries:
Metal Mining:
Iron Ore: Final purification of magnetite, hematite, limonite, and siderite.
Non-ferrous and Rare Metal Ores: Roughing and concentrating tungsten (wolframite), tantalite, ilmenite, and manganese ore.
Rare Earth Ores: Separation and enrichment of coastal sand deposits and rare earth minerals.
Non-metallic Mineral Deep Processing:
Kaolin/Potassium-Sodium Feldspar/Quartz Sand Purification: Removing iron-containing impurities (Fe₂O₃), a key equipment for the production of high-end ceramics, glass, and coatings.
Other Industries:
Purification of metallurgical auxiliary materials and abrasives and tool raw materials.
Industrial wastewater treatment (removal of heavy metal ions and magnetic suspended solids).
six.Wet drum magnetic separator product display
A wet drum magnetic separator is more than just a piece of equipment; it's your reliable partner for improving resource utilization and achieving efficient mineral value-added. We offer a comprehensive solution from equipment to process, helping you maintain a high-quality advantage in the fiercely competitive market.
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FAQ
We provide free consultation to solve your problems.
Are you a trading company or a factory?
We are located in Shandong Province, China, with 200 employees and 2 workshops covering an area of 20000 square meters. Welcome to visit the factory anytime.
Can we produce customized products?
Yes, our products can provide customized services, and professional technicians will provide you with equipment drawings according to your requirements.
Can you provide samples for your factory to conduct mineral processing experiments?
Yes, we provide free sample testing services. After receiving your sample, we will arrange mineral processing tests and provide equipment selection plans based on the data.
How long is the warranty period for your products?
The warranty period is 1 year. Please consult the sales staff for details. We will provide lifelong technical support services and spare parts at the lowest price.
What is your payment method?
By TT (telegraphic transfer), a 100% or 30% deposit will be paid before production, and the remaining 70% will be paid after product production and before factory loading.
Has the product been certified internationally (such as CE, UL, ISO, etc.)?
Yes, our equipment certificates are complete and fully comply with industry standards in the market.
How long is the service life, will the magnetic field strength decay after long-term use, and what is the decay rate?
Our production process is mature, and the magnetic blocks are made of high-performance neodymium iron boron, with high magnetic energy accumulation and low demagnetization. The demagnetization rate does not exceed 5% after eight years, and the equipment can operate stably for a long time.
How long is the production cycle and how long does it take from placing an order to shipping?
Normally, it takes about 15 to 30 days, unless there are special circumstances that may extend the time.
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The company has multiple invention patents and utility model patents, and has been rated as a high-tech enterprise in Shandong Province, China; We have passed the certification of the National Safety Standards Center and ISO 9001 Quality Management System, and have the qualification to produce explosion-proof equipment.
Shandong Hengci Technology Co., Ltd. was established in 2015 with a registered capital of 22 million RMB. It is a professional manufacturer of magnetic separation equipment, including dry magnetic separators, wet magnetic separators, and iron removers (permanent magnetic and electromagnetic types). The company has 150 employees, holds 13 patents, and possesses qualifications such as high-tech enterprise certification.
Strong research and development capabilities
We are equipped with fully equipped laboratories and testing rooms, and have hired domestic industry experts to conduct experiments and provide technical data.
Rich experience and database
We have rich experience and experimental data in handling metal/non-metal micron sized powders and slurries, and unique expertise in iron removal of these materials
Powerful manufacturing capability
We have a complete set of internal processing equipment, eliminating the need for external cooperation.
Unique quality management
Workshop workers are fully responsible for product quality during the warranty period, ensuring a high factory pass rate and reliable service quality.
Comprehensive after-sales service
Our professional team includes 2 mechanical installation engineers, 2 low-voltage electrical engineers, 2 electronic programming engineers, and 2 maintenance engineers, each dedicated to specific after-sales service tasks
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Lebushan Industrial Park, Weifang District, Weifang City, Shandong Province, China
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