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Waste value-added solution for Al Fursan Waste Processing in Ras Al Khaimah, UAE
one. Client Background and Core Challenges
Our client, Al Fursan, located in the Ras Al Khaimah Industrial Zone in the United Arab Emirates, specializes in processing mixed industrial waste generated by surrounding small and medium-sized factories. The materials they process include discarded plastics, packaging materials, and wood scraps.
This complex waste stream contains a large amount of iron impurities, such as screws, nails, metal fragments, and swarf. Previously, the client relied on manual sorting on conveyor belts, which was inefficient and costly, and also easily missed small iron scraps. These missed iron impurities frequently entered the shredder, causing blade damage and screen cracks. This resulted in unexpected monthly repair costs and downtime, significantly eroding already low profits.
two. Our Customized Solution
Given the client's small scale, limited budget, and complex material resources, we recommended the CTZS rotary drum magnetic separator.
Processed Materials: Mixed industrial waste (primarily plastic scraps, film, and wood).
Processing Capacity/Operating Conditions: The processing capacity is 3-5 tons/hour, perfectly matching the small-scale, intermittent production schedule.
Core Equipment Configuration and Customization Features:
Electricity-Free Permanent Magnets, Increased Efficiency and Reduced Costs: The core magnetic system utilizes high-performance permanent magnets, consuming no electricity during operation. This directly reduces ongoing operating electricity costs for customers and is particularly suitable for cost-sensitive small businesses.
Manual Iron Unloading, Ultimate Simplicity: To control costs, we offer a manual iron unloading version. When cleaning is necessary, workers simply use a simple tool to scrape adsorbed iron debris into a collection basket. Operation is simple and maintenance costs are virtually zero.
Targeted Anti-Tangle Design: The magnetic drum surface is specially smoothed to prevent plastic film and ribbons that may be present in the waste, effectively reducing material tangles and ensuring continuous and effective operation.
three. Implementation and Outstanding Results
After installation in the waste processing workshop in the Ras Al Khaimah Industrial Zone, the CTZS rotary drum magnetic separator immediately became an "automatic quality inspector" on the production line.
Protects core equipment and reduces maintenance costs: The device effectively removes over 95% of iron impurities, reducing shredder blade damage and unplanned downtime by 80%, saving the customer over $5,000 in annual repair costs and downtime.
Increases product value: The purity of the recycled plastic flakes after magnetic separation is significantly improved, and the iron content is significantly reduced, which improves their market reputation and increases the selling price of the finished product by approximately 15%.
Replaces labor and improves efficiency: One device replaces at least one worker dedicated to iron sorting, saving approximately $20,000 in labor costs annually and providing a very fast return on investment.
Customer testimonial: Mr. Ali, Manager of Al Fursan Company, said: "For a small company like ours, every penny counts. This magnetic separator is one of the smartest investments we've ever made. It requires no electricity, is virtually maintenance-free, and yet it effectively protects our shredder, allowing us to fetch a better price for our scrap. We no longer have to worry about customer returns due to iron impurities."
four. Why Choose Us?
- This company's success is not an isolated case. We specialize in providing the most reliable industrial magnetic separation solutions to customers worldwide:
- Application Expertise: We deeply understand the unique needs of diverse industries, including ceramics, chemicals, and food.
- Customization: We tailor-make the most suitable equipment for your specific needs, from throughput and material characteristics to installation space.
- Global Service Network: Whether you're in Vietnam, the Middle East, or Europe, we offer timely technical support and after-sales service.
Get ln Touch Today
Need Assistance? We're Here To Help!
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Headquarters of Hengci Company
Lebushan Industrial Park, Weifang District, Weifang City, Shandong Province, China
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