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RCDB Self-Cooling Disc Type Electromagnetic Iron Remover for Conveyor Belts
Release time :
Oct 29,2025
Source :
Manufacturer of magnetic separators and iron removers
The self-cooling disc type electromagnetic iron remover is a high-efficiency, dustproof, and energy-saving magnetic separator designed for coal, mining, and cement conveyors to ensure continuous iron removal and equipment protection.
Self-cooling disc type electromagnetic iron remover is a highly efficient and durable magnetic separation device designed to remove ferrous materials from conveyor belts in industries such as mining, coal handling, power plants, and cement production. Equipped with a self-cooling electromagnetic system, this type of separator maintains strong magnetic force while operating continuously in high-temperature or dusty environments.
The RCDB series self-cooling electromagnetic iron remover and the RCDD outgoing belt type electromagnetic iron remover are widely used in conveyor systems handling bulk materials. These models, also known as suspended conveyor belt overhead electromagnets, provide automatic and reliable iron removal to protect crushers, mills, and other critical machinery.
What Is a Self-Cooling Disc Type Electromagnetic Iron Remover?
The self-cooling disc electromagnetic iron remover (also called disc type electromagnetic iron separator) features a circular magnetic core and built-in air or oil self-cooling system. This design ensures continuous operation without overheating. Installed above conveyor belts, it creates a strong magnetic field that attracts and removes tramp iron, bolts, nails, and other ferrous impurities.
Variants include:
1) Self-cooling disc type electromagnetic iron separator for power plant
2) RCDB self-cooling plate type electromagnetic iron remover
3) Automatic self-cooling disc electromagnetic iron remover
4) Disc electromagnetic iron remover self-cooling dust proof rainproof design
These disc electromagnetic separators are specifically engineered for coal conveyors, mining equipment, and aggregate plants, where temperature and environmental conditions can be harsh.
Structure and Working Principle
The disc electromagnetic iron remover consists of:
● Magnetic Core: High-conductivity coil with strong electromagnetic field.
● Self-Cooling System: Automatic air or oil cooling to maintain temperature during long operation.
● Protective Housing: Dust proof and rainproof for outdoor or industrial environments.
● Suspension Frame: For easy installation above belt conveyors.
When powered on, the electromagnetic field attracts iron impurities from the material flow. Once captured, the iron particles are automatically or manually removed, depending on the model type — such as automatic disc electromagnetic iron remover or manual discharge type.
RCDB Series Self-Cooling Electromagnetic Separator
The RCDB self-cooling disc electromagnetic iron remover is the most widely used model for conveyor belts up to 1000 mm or 1200 mm wide. It is often installed before crushers in mining and coal handling plants.
RCDD Series Outgoing Belt Type Electromagnetic Iron Remover
The RCDD self-cooling outgoing belt type electromagnetic iron remover features a self-cleaning belt that continuously discharges captured iron without stopping the conveyor. This model is ideal for large coal conveyor systems, cement plants, and aggregate processing lines.
Disc Type Electromagnetic Iron Separator Self-Cooling Plate Type
This disc cooling electromagnetic iron remover has excellent heat resistance and dustproof performance, suitable for mining materials, power generation, and cement clinker conveyors.
Applications Across Industries
1) Coal Conveyor Magnetic Separator
In coal preparation and power generation plants, the coal conveyor magnetic separator or magnetic separator of coal handling plant removes iron contaminants to prevent belt damage and ensure safe operation.
2) Mining and Aggregate Handling
The self-cooling disc electromagnetic separator for mining conveyor protects crushers, screens, and conveyors from tramp metal. Its disc type design and automatic discharge system make it efficient for continuous operation in harsh mining environments.
3) Cement and Power Plant Applications
For cement production and power plants, the self-cooling electromagnetic iron remover for cement plant and disc electromagnetic separator for power plant conveyor offer high temperature resistance and long-term stability.
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Advantages of Self-Cooling Electromagnetic Iron Removers
1) Self-Cooling Design: Extends coil lifespan and prevents overheating.
2) High Magnetic Intensity: Strong and stable magnetic field for complete iron removal.
3) Dust proof and Rainproof: Suitable for outdoor and harsh environments.
4) Automatic or Manual Cleaning: Depending on model type (RCDB or RCDD).
5) Energy Efficiency: Advanced design minimizes power consumption.
6) Wide Application Range: Mining, coal, cement, aggregates, and power industries.
Common types include:
● Suspended conveyor magnet
● Overhead electromagnet
● Magnetic separator for iron removal
● Self-cooling disc electromagnetic iron separator for belt conveyor
● Self-cooling electromagnetic separator for mining conveyor
Technical Highlights
● Belt Width Range: 650 mm – 1600 mm
● Magnetic Field Strength: Up to 7000 Gauss
● Cooling Type: Air or oil self-cooling
● Protection: IP54–IP65 (dust proof and rainproof)
● Operating Temperature: Up to 150°C continuous operation
Advanced models like RCDB-12 self-cooling disc electromagnetic iron separator and RCDB electromagnetic iron remover 1000 mm belt width are optimized for iron slag removal, ore conveying systems, and power plant conveyors.
Why Choose Self-Cooling Electromagnetic Iron Removers?
Compared with permanent magnet separators, the self-cooling electromagnetic iron remover provides stronger and adjustable magnetic fields. The self-cooling disc electromagnetic separator with self-cooling system is ideal for high-temperature or heavy-duty conveyor lines, delivering consistent performance with minimal maintenance.
Models such as self cooling disc electromagnetic iron remover for coal conveyor and self cooling electromagnetic separator for mining conveyor have become standard equipment in material handling systems worldwide.
Whether you need a coal conveyor magnetic separator, overhead electromagnet, or automatic self-cooling electromagnetic separator, we provide durable, energy-efficient, and customized solutions for every application.
If you are interested or would like more details about our electromagnetic iron remover products, please feel free to contact us — our team will recommend the right model to match your production needs.
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Applications of RCYD Magnetic Separators in Mining, Cement, and Recycling
Explore how RCYD magnetic separators protect equipment in mining, cement, and recycling plants. Efficient iron removal equipment for conveyor belts and crushers.
Performance, Advantages, and Selection Guide for RCYD Series Magnetic Iron Separators
The RCYD series permanent magnet self-unloading iron remover, representing the latest in magnetic separation technology, is an automatic magnetic iron separator that combines high magnetic force, continuous operation, and durability—it adopts NdFeB permanent magnets (with high coercive force and stable magnetic performance) and works as a belt type separator to automatically discharge ferrous materials, enabling uninterrupted, manual-intervention-free operation ideal for heavy-duty environments like ore conveyors, cement plants, and mining sites. Its key advantages include a self-cleaning design (reducing downtime for conveyor belts), automatic iron discharge (ensuring continuous productivity), energy efficiency (no power needed for magnetization, unlike electromagnetic models), and durability (withstanding high temperatures and dust-laden conditions). When selecting this separator, factors like conveyor width/speed, material flow rate, iron content/particle size, and installation height should be considered, with available configurations including RCYD type, suspension type, and manual type— the RCYD series self-unloading model is preferred for high-capacity operations, while the manual type is a cost-effective choice for smaller systems—and it can be used as an iron separator, belt conveyor magnetic separator, or overband magnetic separator, seamlessly integrating with existing conveyor systems as reliable iron removal equipment.
Manual Type Permanent Magnet Iron Remover for Conveyor Belts
The manual type permanent magnet iron remover is an energy-saving, durable magnetic separator designed for conveyor belts in mining, cement, and aggregate industries to efficiently remove ferrous materials and protect equipment.
RCDB Self-Cooling Disc Type Electromagnetic Iron Remover for Conveyor Belts
The self-cooling disc type electromagnetic iron remover is a high-efficiency, dustproof, and energy-saving magnetic separator designed for coal, mining, and cement conveyors to ensure continuous iron removal and equipment protection.
RCDD Self-Cleaning Overbelt Magnetic Separator — Working Principle and Industrial Applications
Learn how Hengci Technology’s RCDD Self-Cleaning Overbelt Magnetic Separator delivers continuous, automatic iron removal with self-cooling and self-unloading features for mining, cement, and power industries.
Comprehensive Guide to RCDE Oil-Cooled Electromagnetic Iron Removers
Learn the structure, working principle, and advantages of RCDE oil-cooled electromagnetic iron removers. Discover how oil self-cooling technology ensures stable magnetic performance in mining and bulk material industries.
The RCDFJ Oil Circulation Self-Cleaning Belt Magnetic Separator represents the next generation of high-performance electromagnetic iron removal technology. With its oil-cooled self-dumping system, automatic cleaning belt, and forced oil circulation design, it guarantees continuous, reliable operation across all industrial environments.
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