Blog
Get ln Touch Today
Need Assistance? We're Here To Help!
Telephones
Manual Type Permanent Magnet Iron Remover for Conveyor Belts
Release time :
Oct 29,2025
Source :
Manufacturer of magnetic separators and iron removers
The manual type permanent magnet iron remover is an energy-saving, durable magnetic separator designed for conveyor belts in mining, cement, and aggregate industries to efficiently remove ferrous materials and protect equipment.
A manual type permanent magnet iron remover is an essential piece of magnetic separation equipment widely used in industries such as mining, cement, aggregates, and recycling. This magnetic separator efficiently removes ferrous materials from conveyor belts, ensuring product purity and protecting crushers, mills, and other downstream machinery. Compared to automatic types, the manual cleaning permanent magnetic iron separator is simpler, energy-saving, and highly reliable.
What Is a Manual Type Permanent Magnet Iron Remover?
A manual permanent magnet iron remover uses a strong NdFeB (neodymium iron boron) magnetic core to attract and capture ferrous impurities on the conveyor belt. This type of separator requires manual cleaning—operators periodically remove trapped iron from the magnet surface. The manual discharge permanent magnet iron remover is especially popular for systems where tramp iron contamination is moderate, offering cost efficiency and easy operation.
Other related types include:
1) Manual cleaning permanent magnetic iron separator
2) Manual permanent magnet iron remover for conveyor belt
3) Manual type permanent magnet iron remover for belt conveyor
4) Manual permanent magnet separator removing ferrous materials
5) All these separators ensure continuous protection of conveyor systems without power consumption.
Structure and Working Principle
The manual permanent magnet iron remover is usually suspended above a conveyor. It consists of a magnetic circuit built from permanent magnets, a steel frame, and a manual cleaning mechanism. When the conveyor runs, tramp iron is captured by the magnetic field. Once enough iron accumulates, the machine is stopped briefly, and the operator manually removes the metal contaminants.
This simple structure makes the manual type permanent magnet iron separator extremely durable, low maintenance, and suitable for different installation heights and belt widths.
Main Application Industries
1) Mining and Aggregate Production
In mining, the manual permanent magnet iron remover for mining aggregates is used to remove ferrous impurities from raw materials, protecting crushers and screening machines. It is often installed before crushers or belt transfer points.
2) Cement Industry
Cement plants widely use the manual manual-clean permanent magnet iron remover for cement plant to protect grinding mills, crushers, and conveyors from tramp iron. Its non-electric operation makes it ideal for dusty, high-temperature environments.
3) Aggregates and Material Handling
For aggregate processing and non-metal industries, the manual permanent magnet iron remover for aggregates ensures clean, iron-free materials on the conveyor. It is also used with non-magnetic material belts, making it versatile for multiple industries.
Advantages of Manual Permanent Magnet Iron Removers
● Energy Saving: Operates without electricity—perfect for energy-conscious operations.
● Easy Maintenance: Manual cleaning allows simple control of iron removal frequency.
● Cost-Effective: Lower investment compared to automatic or electric separators.
● Long Service Life: Permanent magnets (NdFeB or ferrite) maintain strong magnetic power for over 10 years.
● Custom Options: Available in suspended, overband, or rectangular types.
Popular models include:
● Permanent overband magnetic separator
● Suspended permanent magnetic separator for conveyor belt
● Cross belt type handy permanent magnetic separator
● Suspension block magnetic separator
These models provide stable magnetic force for continuous iron removal in various industries.
Comparison with Other Magnetic Separators
| Type | Cleaning Method | Power | Ideal For |
|---|---|---|---|
| Manual Permanent Magnet | Manual | None | Medium throughput, small to mid plants |
| Automatic Permanent Magnet | Self-cleaning belt | None | Continuous large-scale production |
| Electromagnetic Separator | Automatic | Electric | Heavy-duty or high-volume processing |
While electric rectangular magnetic separators and overhead electromagnetic separators offer higher automation, the manual suspension conveyor magnet remains the best choice for users seeking durability, simplicity, and low cost.
How to Select the Right Manual Iron Remover
When choosing a manual permanent magnet iron remover, consider:
Conveyor width and speed
Material type and size distribution
Installation height and space limitations
Required magnetic strength (Gauss level)
For most applications in cement, mining, or aggregates, the RCYB series suspended permanent magnet iron remover provides excellent performance with high magnetic force and long lifespan.
Conclusion
A manual type permanent magnet iron remover is a reliable and economical magnetic separation solution for various industries. With strong NdFeB magnetic power, easy manual cleaning, and no electricity requirement, it offers excellent efficiency and protection for conveyors, crushers, and processing equipment. Whether used in mining, cement, or aggregates, this manual permanent magnet iron remover ensures a clean production process and improved product quality.
Looking for a reliable and cost-effective manual type permanent magnet iron remover?
Our manual cleaning permanent magnetic iron separators are designed for conveyor belts, cement plants, and mining industries. With powerful NdFeB magnets, easy manual discharge, and long-lasting performance, they ensure efficient removal of ferrous materials from your production line.
Whether you need a manual permanent magnet iron remover for aggregates, cement, or mining conveyors, we provide durable and energy-saving magnetic separation solutions to protect your equipment and improve product purity.
If you’re interested or need more details about our permanent magnetic iron separators, please feel free to contact us — we’re ready to offer the right model for your specific application.
Other blogs
RCYD Permanent Magnet Self-Unloading — Structure and Working Principle
Learn how the RCYD permanent magnet self-cleaning iron separator works. Efficient cross belt magnetic separator for conveyors in mining, cement, and recycling.
Applications of RCYD Magnetic Separators in Mining, Cement, and Recycling
Explore how RCYD magnetic separators protect equipment in mining, cement, and recycling plants. Efficient iron removal equipment for conveyor belts and crushers.
Performance, Advantages, and Selection Guide for RCYD Series Magnetic Iron Separators
The RCYD series permanent magnet self-unloading iron remover, representing the latest in magnetic separation technology, is an automatic magnetic iron separator that combines high magnetic force, continuous operation, and durability—it adopts NdFeB permanent magnets (with high coercive force and stable magnetic performance) and works as a belt type separator to automatically discharge ferrous materials, enabling uninterrupted, manual-intervention-free operation ideal for heavy-duty environments like ore conveyors, cement plants, and mining sites. Its key advantages include a self-cleaning design (reducing downtime for conveyor belts), automatic iron discharge (ensuring continuous productivity), energy efficiency (no power needed for magnetization, unlike electromagnetic models), and durability (withstanding high temperatures and dust-laden conditions). When selecting this separator, factors like conveyor width/speed, material flow rate, iron content/particle size, and installation height should be considered, with available configurations including RCYD type, suspension type, and manual type— the RCYD series self-unloading model is preferred for high-capacity operations, while the manual type is a cost-effective choice for smaller systems—and it can be used as an iron separator, belt conveyor magnetic separator, or overband magnetic separator, seamlessly integrating with existing conveyor systems as reliable iron removal equipment.
Manual Type Permanent Magnet Iron Remover for Conveyor Belts
The manual type permanent magnet iron remover is an energy-saving, durable magnetic separator designed for conveyor belts in mining, cement, and aggregate industries to efficiently remove ferrous materials and protect equipment.
RCDB Self-Cooling Disc Type Electromagnetic Iron Remover for Conveyor Belts
The self-cooling disc type electromagnetic iron remover is a high-efficiency, dustproof, and energy-saving magnetic separator designed for coal, mining, and cement conveyors to ensure continuous iron removal and equipment protection.
RCDD Self-Cleaning Overbelt Magnetic Separator — Working Principle and Industrial Applications
Learn how Hengci Technology’s RCDD Self-Cleaning Overbelt Magnetic Separator delivers continuous, automatic iron removal with self-cooling and self-unloading features for mining, cement, and power industries.
Comprehensive Guide to RCDE Oil-Cooled Electromagnetic Iron Removers
Learn the structure, working principle, and advantages of RCDE oil-cooled electromagnetic iron removers. Discover how oil self-cooling technology ensures stable magnetic performance in mining and bulk material industries.
The RCDFJ Oil Circulation Self-Cleaning Belt Magnetic Separator represents the next generation of high-performance electromagnetic iron removal technology. With its oil-cooled self-dumping system, automatic cleaning belt, and forced oil circulation design, it guarantees continuous, reliable operation across all industrial environments.
Get ln Touch Today
Need Assistance? We're Here To Help!
Telephones
Headquarters of Hengci Company
Lebushan Industrial Park, Weifang District, Weifang City, Shandong Province, China
If you have any questions or need help, please feel free to contact us.
Enter your information and our team will reach out to you shortly.
©2025 Shandong Hengci Technology Co., Ltd.
Email：
WhatsApp：
Mobile：
在线客服添加返回顶部
页面顺滑的滚动
右侧在线客服样式 1,2,3 3
图片alt标题设置： Shandong Hengci Technology Co., Ltd.
表单验证提示文本： Content cannot be empty!
循环体没有内容时： Sorry,no matching items were found.
CSS / JS 文件放置地