RCYE Permanent Magnet Self-Cleaning Cross Belt Magnetic Separator
1. Highly efficient adsorption and precise iron removal 2. Strong and durable magnetism, guaranteed lifespan 3. Adaptable to harsh environments and stable operation 4. Automatic iron removal for long-term trouble-free operation
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one.Cross Belt Magnetic Separator Product Introduction
The RCYE Self-Cleaning Cross Belt Magnet is a highly efficient and compact iron removal device specifically designed for applications with limited space. The core of the machine utilizes high-strength neodymium-iron-boron (NdFeB) magnetic material, and the magnetic circuit layout is optimized through computer simulation to create a magnetic system with a strong magnetic field and high magnetic field gradient, ensuring efficient adsorption of ferromagnetic impurities. The Cross Belt Magnet features a simple and lightweight structure, supporting flexible suspension and quick relocation, making it particularly suitable for production scenarios with limited installation space and frequent adjustments of working positions. It achieves automatic continuous iron removal while significantly reducing maintenance costs and space requirements.
The RCYE Self-Cleaning Cross Belt Magnet operates based on the principles of permanent magnet adsorption and automatic iron removal. As material passes through, ferromagnetic impurities are adsorbed onto the surface of the annular iron-removing belt by the strong NdFeB magnetic core. The belt is directly driven by a shaft-driven motor, carrying the impurities away from the magnetic field, and automatically removed by an integrated scraper. The drum-shaped roller structure ensures automatic belt alignment during operation, while the fully sealed bearing housing and stainless steel protective plates guarantee stable and safe operation in harsh environments, enabling continuous, unattended iron removal.
two.Cross Belt Magnetic Separator Product Principle
three.Cross Belt Magnetic Separator Product Specifications
| Model | Applicable Belt Width (mm) | Rated Lifting Height (mm) | Magnetic Field Intensity (mT) | Material Thickness (≤mm) | Weight (kg) | Overall Dimensions (mm) | ||||
| A | B | C | D | E | ||||||
| RCYE-6 | 650 | 175 | 70 | 120 | 1150 | 1492 | 380 | 1100 | 772 | 875 |
| RCYE-8 | 800 | 250 | 70 | 200 | 1300 | 1712 | 380 | 1319 | 972 | 1080 |
| RCYE-10 | 1000 | 300 | 70 | 250 | 1400 | 1882 | 380 | 1338 | 1122 | 1180 |
| RCYE-12 | 1200 | 350 | 70 | 300 | 1650 | 2102 | 380 | 1538 | 1270 | 1308 |
| RCYE-14 | 1400 | 400 | 70 | 350 | 1900 | 2300 | 380 | 1735 | 1400 | 1500 |
four.Cross Belt Magnetic Separator Product Advantages
- Powerful Magnetic Core, Efficient Iron Removal: The RCYE Self-Cleaning Cross Belt Magnet utilizes high-performance neodymium-iron-boron magnetic materials. Its magnetic circuit is designed using computer simulation, resulting in a strong magnetic field and high gradient, ensuring a large iron-attracting area. The demagnetization rate is less than 5% over eight years, guaranteeing long-lasting reliability.
- Compact and Flexible, Easy Installation: The RCYE Self-Cleaning Cross Belt Magnet features a lightweight structure, suitable for confined spaces. It supports various installation methods, including suspension and bracket mounting, allowing for easy movement and adjustment to adapt to changing production layouts.
- Automatic Iron Discharge, Safety Protection: Equipped with a high-strength integrated annular rubber belt and vulcanized scraper, it ensures smooth and thorough iron discharge. Stainless steel protective plates surround the magnetic core, effectively preventing iron filings from splashing and ensuring safe operation.
- Simple Maintenance, Long Service Life: The simplified structure and optimized key components, such as the fully sealed bearing housing and drum-shaped rollers, contribute to low maintenance costs and significantly extended equipment lifespan.
five.Cross Belt Magnetic Separator Industry Applications
RCYE Self-Cleaning Cross Belt Magnets are widely used in applications with strict space requirements, frequent adjustments, or dispersed material flow, including:
- Mining and Metallurgy: Iron removal and protection in confined spaces such as underground conveyor belts and ore processing platforms.
- Building Materials and Ceramics: Iron removal in narrow areas of cement batching plants and ceramic raw material conveying systems.
- Grain and Food Processing: Separation of metal impurities in spaces such as silo outlets and elevator transfer points.
- Chemicals and Plastics: Iron removal from powder and granular material conveying lines in space-constrained workshops.
- Recycling: Automatic iron separation in the conveying section after waste material crushing.
- Ports and Logistics: Temporary iron removal needs for mobile conveying equipment or transfer stations.
six.Cross Belt Magnetic Separator product display
FAQ
We provide free consultation to solve your problems.
Are you a trading company or a factory?
We are located in Shandong Province, China, with 200 employees and 2 workshops covering an area of 20000 square meters. Welcome to visit the factory anytime.
Can we produce customized products?
Yes, our products can provide customized services, and professional technicians will provide you with equipment drawings according to your requirements.
Can you provide samples for your factory to conduct mineral processing experiments?
Yes, we provide free sample testing services. After receiving your sample, we will arrange mineral processing tests and provide equipment selection plans based on the data.
How long is the warranty period for your products?
The warranty period is 1 year. Please consult the sales staff for details. We will provide lifelong technical support services and spare parts at the lowest price.
What is your payment method?
By TT (telegraphic transfer), a 100% or 30% deposit will be paid before production, and the remaining 70% will be paid after product production and before factory loading.
Has the product been certified internationally (such as CE, UL, ISO, etc.)?
Yes, our equipment certificates are complete and fully comply with industry standards in the market.
How long is the service life, will the magnetic field strength decay after long-term use, and what is the decay rate?
Our production process is mature, and the magnetic blocks are made of high-performance neodymium iron boron, with high magnetic energy accumulation and low demagnetization. The demagnetization rate does not exceed 5% after eight years, and the equipment can operate stably for a long time.
How long is the production cycle and how long does it take from placing an order to shipping?
Normally, it takes about 15 to 30 days, unless there are special circumstances that may extend the time.
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Certification
The company has multiple invention patents and utility model patents, and has been rated as a high-tech enterprise in Shandong Province, China; We have passed the certification of the National Safety Standards Center and ISO 9001 Quality Management System, and have the qualification to produce explosion-proof equipment.
Shandong Hengci Technology Co., Ltd. was established in 2015 with a registered capital of 22 million RMB. It is a professional manufacturer of magnetic separation equipment, including dry magnetic separators, wet magnetic separators, and iron removers (permanent magnetic and electromagnetic types). The company has 150 employees, holds 13 patents, and possesses qualifications such as high-tech enterprise certification.
Strong research and development capabilities
We are equipped with fully equipped laboratories and testing rooms, and have hired domestic industry experts to conduct experiments and provide technical data.
Rich experience and database
We have rich experience and experimental data in handling metal/non-metal micron sized powders and slurries, and unique expertise in iron removal of these materials
Powerful manufacturing capability
We have a complete set of internal processing equipment, eliminating the need for external cooperation.
Unique quality management
Workshop workers are fully responsible for product quality during the warranty period, ensuring a high factory pass rate and reliable service quality.
Comprehensive after-sales service
Our professional team includes 2 mechanical installation engineers, 2 low-voltage electrical engineers, 2 electronic programming engineers, and 2 maintenance engineers, each dedicated to specific after-sales service tasks
Get ln Touch Today
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Headquarters of Hengci Company
Lebushan Industrial Park, Weicheng District, Weifang City, Shandong Province, China
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