RCDC Air-Cooled Suspended Self Cleaning Belt Magnet
1. Outstanding iron removal: A strong magnetic field and large adsorption area ensure efficient removal of iron impurities from materials, protecting downstream equipment. 2. Strong adaptability: Superior sealing and protective design enable it to easily withstand harsh operating conditions such as high dust, high humidity, and corrosive gases. 3. Guaranteed continuous operation: Low temperature rise, rapid heat dissipation, and long trouble-free operation time perfectly meet the needs of 24/7 continuous production lines.
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one.Suspended Self Cleaning Belt Magnet Product Introduction
The RCDC series air-cooled suspended belt magnet is an advanced iron removal device that integrates a high-efficiency air cooling system and a fully automatic iron discharge mechanism based on mature electromagnetic technology. It is specifically designed for demanding working conditions requiring continuous, automatic, and high-load iron removal. The RCDC series air-cooled suspended belt magnet utilizes unique forced air cooling technology, combined with a computer-optimized deep magnetic circuit and an automatic iron discharge belt mechanism. This allows for continuous and automatic removal of ferromagnetic impurities from materials without interruption or manual intervention, collecting them into a collection box. It is an ideal solution for achieving fully automated iron removal and ensuring continuous and efficient operation of the production line.
The RCDC series air-cooled suspended belt magnet operates based on the principle of combining electromagnetic adsorption and automatic mechanical iron discharge. When energized, the computer-simulated electromagnetic coil generates a high-intensity magnetic field with a large penetration depth, firmly attracting ferromagnetic substances in the conveyed material to the iron discharge belt. Simultaneously, a built-in high-efficiency fan continuously provides forced air cooling to the coil, ensuring low temperature rise and stable magnetic field performance in both cold and hot states. The iron discharge mechanism is driven by a motor that rotates a drum-shaped roller, driving an endless belt equipped with integrated vulcanized scrapers. This automatically scrapes off the adsorbed iron and transports it to the collection box, achieving a fully automatic "adsorption-transport-collection" cycle.
two.Suspended Self Cleaning Belt Magnet Product Principle
three.Suspended Self Cleaning Belt Magnet Product Advantages
- High-efficiency forced air cooling for stable performance: RCDC air-cooled suspended belt magnets utilize a special airflow design with high fan speed and large airflow, ensuring rapid coil heat dissipation and low temperature rise. This effectively minimizes the difference between hot and cold magnetic fields, guaranteeing long-term stable magnetic field strength.
- Fully automatic iron removal for continuous operation: An integrated automatic iron removal mechanism, consisting of a drive motor, roller, and discharge belt, automatically removes and collects ferrous materials, eliminating the need for manual cleaning and power outages, thus meeting the demands of uninterrupted production.
- Durable and reliable core technology: The coils employ advanced impregnation insulation and curing processes, resisting dust and harmful gas corrosion, resulting in excellent insulation performance. The hourglass-shaped roller and automatic correction system ensure smooth operation and adaptability to harsh environments.
- Deep magnetic circuit for powerful suction: RCDC air-cooled suspended belt magnets feature a computer-simulated and optimized magnetic system with a large penetration depth and high magnetic field strength, providing powerful capture capabilities for deep-seated and scattered ferrous impurities.
- Easy maintenance and economical operation: The RCDC air-cooled suspended belt magnets utilize a wear-resistant vulcanized integrated scraper belt with a long service life. The overall design is reliable with few maintenance points, significantly reducing long-term operating costs and the risk of downtime due to malfunctions.
four.Suspended Self Cleaning Belt Magnet Product Specifications
| Model | Applicable Belt Width (mm) | Rated Lifting Height (h, mm) | Magnetic Field Intensity (mT) | Excitation Power (kw) | Fan Power (kw) | Driving Power (kw) | Overall Dimensions (mm) | Applicable Belt Speed (≤m/s) | Weight (kg) | |||
| A | E | C | ||||||||||
| RCDC-6.5 | T1 | 650 | 200 | 90 | 3.0 | 0.37 | 1.5 | 2160 | 1100 | 820 | 4.5 | 1530 |
| T2 | 120 | 5.0 | 0.75 | 1.5 | 2160 | 1100 | 820 | 1680 | ||||
| T3 | 150 | 8.0 | 1.1 | 1.5 | 2160 | 1100 | 820 | 1750 | ||||
| RCDC-8 | T1 | 800 | 250 | 90 | 5.0 | 0.37 | 2.2 | 2340 | 1260 | 860 | 4.5 | 2100 |
| T2 | 120 | 9.0 | 0.75 | 2.2 | 2340 | 1260 | 860 | 2350 | ||||
| T3 | 150 | 13.0 | 1.1 | 3.0 | 2340 | 1260 | 860 | 2480 | ||||
| RCDC-10 | T1 | 1000 | 300 | 90 | 7.5 | 0.75 | 3.0 | 2810 | 1480 | 1020 | 4.5 | 2650 |
| T2 | 120 | 12.5 | 1.1 | 3.0 | 2810 | 1480 | 1020 | 3380 | ||||
| T3 | 150 | 16.5 | 1.5 | 4.0 | 2810 | 1480 | 1020 | 3950 | ||||
| RCDC-12 | T1 | 1200 | 350 | 90 | 10.0 | 1.5 | 4.0 | 3010 | 1620 | 940 | 4.5 | 4150 |
| T2 | 120 | 14.0 | 1.5 | 4.0 | 3010 | 1620 | 1000 | 4650 | ||||
| T3 | 150 | 21.0 | 2.2 | 5.5 | 3010 | 1620 | 1040 | 5740 | ||||
| RCDC-14 | T1 | 1400 | 400 | 90 | 14.0 | 1.5 | 4.0 | 3010 | 1860 | 1070 | 4.5 | 5500 |
| T2 | 120 | 18.0 | 0.75×2 | 5.5 | 3280 | 1860 | 1070 | 7250 | ||||
| T3 | 150 | 26.0 | 0.75×2 | 5.5 | 3280 | 1860 | 1070 | 8160 | ||||
| RCDC-16 | T1 | 1600 | 450 | 90 | 15.0 | 1.5 | 5.5 | 3590 | 2060 | 1150 | 4.5 | 6900 |
| T2 | 120 | 32.0 | 1.1×2 | 5.5 | 3590 | 2060 | 1150 | 8670 | ||||
| T3 | 150 | 32.0 | 1.5×2 | 7.5 | 3590 | 2060 | 1150 | 10270 | ||||
| RCDC-18 | T1 | 1800 | 500 | 90 | 19.0 | 1.1×2 | 7.5 | 3800 | 2300 | 1245 | 4.5 | 9070 |
| T2 | 120 | 28.0 | 1.5×2 | 7.5 | 3800 | 2300 | 1245 | 13150 | ||||
| T3 | 150 | 38.0 | 2.2×2 | 11.0 | 3800 | 2300 | 1245 | 15120 | ||||
| RCDC-20 | T1 | 2000 | 550 | 90 | 24.0 | 1.5×2 | 7.5 | 2660 | 2500 | 1450 | 4.5 | 13400 |
| T2 | 120 | 32.5 | 2.2×2 | 11.0 | 2660 | 2500 | 1450 | 16500 | ||||
| T3 | 150 | 28.0 | 2.2×2 | 11.0 | 2660 | 2500 | 1450 | 19830 | ||||
| RCDC-22 | T1 | 2200 | 600 | 90 | 28.0 | 1.5×2 | 11.0 | 2410 | 2700 | 1600 | 4.5 | 16900 |
| T2 | 120 | 36.0 | 2.2×2 | 11.0 | 2410 | 2700 | 1600 | 20830 | ||||
| T3 | 150 | 52.0 | 3.0×2 | 15.0 | 2410 | 2700 | 1600 | 24430 | ||||
five.Suspended Self Cleaning Belt Magnet Application Industries
- Building Materials Industry: Crushing and conveying processes in production lines for cement, sand and gravel aggregates, ceramic raw materials, and glass raw materials.
- Mining Industry: Mining, crushing, beneficiation, and conveying of coal, metal ores, and non-metallic ores.
- Power Industry: Coal conveying systems in coal-fired power plants, fuel pretreatment for biomass power generation, etc.
- Chemical Industry: Conveying and processing fertilizers, plastic pellets, and chemical raw materials.
- Metallurgical Industry: Processing of raw materials such as sintered ore, pelletized ore, coke, and metal powders.
- Recycling Industry: Scrap steel crushing lines, garbage sorting lines, and resource recovery lines.
- Grain and feed processing: Protect grinding equipment and ensure finished product safety (must comply with relevant hygiene standards).
six.Suspended Self Cleaning Belt Magnet product display
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FAQ
We provide free consultation to solve your problems.
Are you a trading company or a factory?
We are located in Shandong Province, China, with 200 employees and 2 workshops covering an area of 20000 square meters. Welcome to visit the factory anytime.
Can we produce customized products?
Yes, our products can provide customized services, and professional technicians will provide you with equipment drawings according to your requirements.
Can you provide samples for your factory to conduct mineral processing experiments?
Yes, we provide free sample testing services. After receiving your sample, we will arrange mineral processing tests and provide equipment selection plans based on the data.
How long is the warranty period for your products?
The warranty period is 1 year. Please consult the sales staff for details. We will provide lifelong technical support services and spare parts at the lowest price.
What is your payment method?
By TT (telegraphic transfer), a 100% or 30% deposit will be paid before production, and the remaining 70% will be paid after product production and before factory loading.
Has the product been certified internationally (such as CE, UL, ISO, etc.)?
Yes, our equipment certificates are complete and fully comply with industry standards in the market.
How long is the service life, will the magnetic field strength decay after long-term use, and what is the decay rate?
Our production process is mature, and the magnetic blocks are made of high-performance neodymium iron boron, with high magnetic energy accumulation and low demagnetization. The demagnetization rate does not exceed 5% after eight years, and the equipment can operate stably for a long time.
How long is the production cycle and how long does it take from placing an order to shipping?
Normally, it takes about 15 to 30 days, unless there are special circumstances that may extend the time.
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Certification
The company has multiple invention patents and utility model patents, and has been rated as a high-tech enterprise in Shandong Province, China; We have passed the certification of the National Safety Standards Center and ISO 9001 Quality Management System, and have the qualification to produce explosion-proof equipment.
Shandong Hengci Technology Co., Ltd. was established in 2015 with a registered capital of 22 million RMB. It is a professional manufacturer of magnetic separation equipment, including dry magnetic separators, wet magnetic separators, and iron removers (permanent magnetic and electromagnetic types). The company has 150 employees, holds 13 patents, and possesses qualifications such as high-tech enterprise certification.
Strong research and development capabilities
We are equipped with fully equipped laboratories and testing rooms, and have hired domestic industry experts to conduct experiments and provide technical data.
Rich experience and database
We have rich experience and experimental data in handling metal/non-metal micron sized powders and slurries, and unique expertise in iron removal of these materials
Powerful manufacturing capability
We have a complete set of internal processing equipment, eliminating the need for external cooperation.
Unique quality management
Workshop workers are fully responsible for product quality during the warranty period, ensuring a high factory pass rate and reliable service quality.
Comprehensive after-sales service
Our professional team includes 2 mechanical installation engineers, 2 low-voltage electrical engineers, 2 electronic programming engineers, and 2 maintenance engineers, each dedicated to specific after-sales service tasks
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Headquarters of Hengci Company
Lebushan Industrial Park, Weicheng District, Weifang City, Shandong Province, China
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