RBCYD Explosion-proof permanent magnet suspended magnetic separator
1.Stable Operation, Adaptable to Harsh Environments: Automatic deviation correction and a fully sealed design ensure stable and reliable operation in dusty, humid, and other harsh mining environments. 2.Mine Safety Certified, Intrinsically Safe: Core components meet strict coal mine safety standards and are explosion-proof and flame-retardant, ensuring worry-free operation. 3.Intelligent Maintenance-Free, Hassle-Free: Automatic iron unloading, reliable operation, and simplified maintenance significantly reduce manual intervention and maintenance costs, ensuring continuous production.
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one.Explosion-proof Suspended Magnetic Separator Product Introduction
The RBCYD Explosion-proof overhead magnetic separator is a high-safety iron removal device specifically designed for explosive gas environments. This product strictly adheres to mining explosion-proof standards, and the entire machine has obtained the explosion-proof certificate issued by the Fushun National Mining Equipment Testing and Inspection Center and the MA mining product safety mark certificate issued by the National Mining Product Safety Mark Center. The RBCYD Explosion-proof overhead magnetic separator integrates a high-performance permanent magnet iron removal system with explosion-proof safety technology. Used in conjunction with an explosion-proof electrical control cabinet, it can achieve continuous, automatic, and safe iron attraction and removal operations in hazardous locations such as underground coal mines and chemical workshops. It is an indispensable key safety guarantee device in conveying systems for flammable and explosive industries.
The core of the RBCYD Explosion-proof overhead magnetic separator uses a permanent magnet system composed of high-performance neodymium iron boron material, generating a high-intensity magnetic field that automatically adsorbs ferrous impurities from non-magnetic materials on the conveyor belt. Its working principle is based on a safe explosion-proof design: all components that may generate electric sparks or high temperatures (such as motors and electrical control cabinets) are enclosed in a specially designed explosion-proof enclosure. Even if an internal malfunction causes an ignition, it can effectively isolate the flame and high temperature, preventing them from spreading to the external flammable and explosive environment. The adsorbed iron impurities are transported by a flame-retardant integrated belt and cleaned by an automatic iron unloading device. The entire process is completed automatically under safe closed-loop control.
two.Explosion-proof Suspended Magnetic Separator Product Principle
three.Explosion-proof Suspended Magnetic Separator Core Advantages
- Intrinsically Safe, Authoritative Certification: The RBCYD Explosion-proof overhead magnetic separator holds a national explosion-proof certificate and the MA mining product safety mark, complying with the most stringent safety regulations for flammable and explosive environments, providing customers with compliance assurance.
- Strong Magnetic Self-Unloading, High Efficiency and Reliability: The RBCYD Explosion-proof overhead magnetic separator uses a computer-simulated optimized neodymium iron boron magnetic system, resulting in a strong magnetic field and high attraction force. Combined with a drum-shaped roller and automatic correction technology, it ensures continuous and stable operation in harsh environments, automatically unloading iron.
- Fully Explosion-proof, Safe Design: Equipped with explosion-proof motors, flame-retardant conveyor belts, and explosion-proof electrical control cabinets, all key components meet mining safety standards, eliminating the risk of combustion and explosion from the source.
- Intelligent Control, Flexible Management: The electrical control system features intelligent protection and local/remote control functions. An optional RS-485 communication interface allows easy integration into an automated centralized management platform for intelligent operation and maintenance.
- Rugged and durable, easy to maintain: The RBCYD Explosion-proof overhead magnetic separator fully sealed bearing housing is adapted to harsh working conditions. Its durable structural design ensures long-term trouble-free operation and significantly reduces the frequency and risk of maintenance in hazardous environments.
four.Explosion-proof Suspended Magnetic Separator Core Applications
- Coal Mining Industry: Iron removal in underground and surface conveying systems, protecting key equipment such as crushers and screens, and ensuring safe production (especially suitable for explosion-proof environments with the risk of gas and coal dust explosions).
- Non-coal mining: Iron removal in material conveying lines for metal ores, building materials ores, and other applications to protect equipment and improve product quality.
- Port terminals: Iron removal during the loading, unloading, and transportation of bulk materials (coal and ore).
- Thermal power generation: Iron removal in coal conveying systems to protect equipment such as coal mills and coal feeders.
- Steel and metallurgy: Iron removal and purification in raw material processing (such as sintering and pelletizing).
- Building materials and cement: Iron removal and protection during raw material crushing and raw/clinker conveying.
five.Explosion-proof Suspended Magnetic Separator Product Display
FAQ
We provide free consultation to solve your problems.
Are you a trading company or a factory?
We are located in Shandong Province, China, with 200 employees and 2 workshops covering an area of 20000 square meters. Welcome to visit the factory anytime.
Can we produce customized products?
Yes, our products can provide customized services, and professional technicians will provide you with equipment drawings according to your requirements.
Can you provide samples for your factory to conduct mineral processing experiments?
Yes, we provide free sample testing services. After receiving your sample, we will arrange mineral processing tests and provide equipment selection plans based on the data.
How long is the warranty period for your products?
The warranty period is 1 year. Please consult the sales staff for details. We will provide lifelong technical support services and spare parts at the lowest price.
What is your payment method?
By TT (telegraphic transfer), a 100% or 30% deposit will be paid before production, and the remaining 70% will be paid after product production and before factory loading.
Has the product been certified internationally (such as CE, UL, ISO, etc.)?
Yes, our equipment certificates are complete and fully comply with industry standards in the market.
How long is the service life, will the magnetic field strength decay after long-term use, and what is the decay rate?
Our production process is mature, and the magnetic blocks are made of high-performance neodymium iron boron, with high magnetic energy accumulation and low demagnetization. The demagnetization rate does not exceed 5% after eight years, and the equipment can operate stably for a long time.
How long is the production cycle and how long does it take from placing an order to shipping?
Normally, it takes about 15 to 30 days, unless there are special circumstances that may extend the time.
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Certification
The company has multiple invention patents and utility model patents, and has been rated as a high-tech enterprise in Shandong Province, China; We have passed the certification of the National Safety Standards Center and ISO 9001 Quality Management System, and have the qualification to produce explosion-proof equipment.
Shandong Hengci Technology Co., Ltd. was established in 2015 with a registered capital of 22 million RMB. It is a professional manufacturer of magnetic separation equipment, including dry magnetic separators, wet magnetic separators, and iron removers (permanent magnetic and electromagnetic types). The company has 150 employees, holds 13 patents, and possesses qualifications such as high-tech enterprise certification.
Strong research and development capabilities
We are equipped with fully equipped laboratories and testing rooms, and have hired domestic industry experts to conduct experiments and provide technical data.
Rich experience and database
We have rich experience and experimental data in handling metal/non-metal micron sized powders and slurries, and unique expertise in iron removal of these materials
Powerful manufacturing capability
We have a complete set of internal processing equipment, eliminating the need for external cooperation.
Unique quality management
Workshop workers are fully responsible for product quality during the warranty period, ensuring a high factory pass rate and reliable service quality.
Comprehensive after-sales service
Our professional team includes 2 mechanical installation engineers, 2 low-voltage electrical engineers, 2 electronic programming engineers, and 2 maintenance engineers, each dedicated to specific after-sales service tasks
Get ln Touch Today
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Headquarters of Hengci Company
Lebushan Industrial Park, Weicheng District, Weifang City, Shandong Province, China
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